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PART NO. 98957SL, Rev. B
Service Manual
R
Sand Pro 2020/3020/5020
Preface
The purpose of this publication is to provide the service
technician with information for troubleshooting, testing,
and repair of major systems and components on the
Sand Pro 2020/3020/5020.
This safety symbol means DANGER, WARNING,
REFER TO THE OPERATOR’S MANUALS FOR OP-
or CAUTION, PERSONAL SAFETY INSTRUC-
ERATING, MAINTENANCE AND ADJUSTMENT TION. When you see this symbol, carefully read
the instructions that f
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Sand Pro 2020/3020/5020
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Table Of Contents Chapter 1 – Safety Chapter 4 – Hydraulic Systems Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 2 Jacking Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 4 General Information . . . . . . . . . . . . . . . . . . . . . . . . 4 – 3 Safety and Instruction Decals . . . . . . . . . . . . . . . . 1 – 5 Hydraulic Schematics . . . . . . . . . . . . . . .
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Sand Pro 2020/3020/5020
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Chapter 1 Safety Table of Contents GENERAL SAFETY INSTRUCTIONS . . . . . . . . . . . . 1 JACKING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . 4 Before Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SAFETY AND INSTRUCTION DECALS . . . . . . . . . . 5 While Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Sand Pro 2020/3020 . . . . . . . . . . . . . . . . . . . . . . . . 5 Maintenance and Service . . . . . . . . . . . . . . . . . . . . 3 Sand
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While Operating 11. Exhaust fumes are hazardous and could be deadly, 15. If optional Draw Bar (Part No. 92–2330) or Hitch Kit so do not run the engine in a confined area without ade- (Model No. 08833) is installed on machine, vertical load quate ventilation. on hitch should not exceed 200 lbs. 12. Sit on seat when operating the machine. Never 16. Do not touch engine, muffler or exhaust pipe while carry passengers. engine is running or soon after it has stopped because these areas are hot e
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Maintenance and Service 20. Before servicing or making adjustments to the ma- 27. If the engine must be running to perform a mainte- chine, stop engine, remove key from the ignition, and nance adjustment, keep hands, feet, clothing, and any pull the spark plug wire off spark plug to prevent acci- parts of the body away from the engine and any moving dental starting of the engine. parts. Keep everyone away. 21. Make sure all hydraulic line connectors are tight,and 28. Do not overspeed engine
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Jacking Instructions CAUTION When changing attachments, tires, or per- forming other service, use correct blocks, hoists, and jacks. Make sure machine is parked on a solid level floor such as a concrete floor. Prior to raising the machine, remove any attachments that may interfere with the safe and proper raising of the machine. Always chock or block wheels. Used jack stands or solid wood blocks to support the raised ma- Figure 1 chine. If the machine is not properly supported by bloc
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Safety and Instruction Decals The following safety and instruction decals are installed on the Sand Pro 2020/3020. If any become damaged or illegible, replace them. Decal part numbers are listed below and in the parts catalog. Order replacements from your Authorized Toro Distributor. 93–9051 ON NEUTRAL ADJUST MECHANISM (Part No. 93–9051) UNDER SEAT PLATE (Part No. 95–0646) ON VALVE SHROUD (Part No. 95–0647) ON ENGINE SHIELD (Part No. 92–8985) ON ENGINE SHIELD (Part No. 95–0645) O
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Safety and Instruction Decals The following safety and instruction decals are installed on the Sand Pro 5020. If any become damaged or illegible, replace them. Decal part numbers are listed below and in the parts catalog. Order replacements from your Authorized Toro Distributor. ON NEUTRAL ADJUST ON BOTH SIDES OF FAN SHROUD (2) MECHANISM ON MUFFLER SHIELD (Part No. 93–7272) (Part No. 93–9051) (Part No. 95–0645) ON RIGHT FENDER (Part No. 98–0975) UNDER SEAT PLATE (Part No. 98–0977)
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Chapter 2 Product Records and Maintenance Table of Contents PRODUCT RECORDS . . . . . . . . . . . . . . . . . . . . . . . . . 1 TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . 3 EQUIVALENTS AND CONVERSIONS . . . . . . . . . . . 2 Capscrew Markings and Torque Values – U.S. . . 3 Decimal and Millimeter Equivalents . . . . . . . . . . . . 2 Capscrew Markings and Torque Values – Metric 3 U.S. to Metric Conversions . . . . . . . . . . . . . . . . . . . 2 LUBRICATION . . . . . . . .
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Equivalents and Conversions Product Records and Maintenance Sand Pro 2020/3020/5020 Page 2 – 2
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Torque Specifications Sand Pro 2020/3020/5020 Product Records and Maintenance Page 2 – 3 Product Records and Maintenance
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Lubrication CAUTION Before servicing or making adjustments to the machine, stop engine, set parking brake, and re- move key from the ignition switch. Lubricate grease fittings regularly with No. 2 general purpose lithium base grease. Lubricate front wheel bearing and traction control linkage every 25 hours of operation. Lubricate steering shaft and steering shaft sprocket every 100 hours. Figure 1 Sand Pro 2020/3020 (Early Models) The three fittings that must be lubricated are: front wheel beari
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Figure 5 Figure 6 Sand Pro 2020/3020/5020 Product Records and Maintenance Page 2 – 5 Product Records and Maintenance
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Product Records and Maintenance Sand Pro 2020/3020/5020 Page 2 – 6
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EQUIPMENT OPERATION AND SERVICE HISTORY REPORT for Sand ProR 2020/3020/5020 TORO Model and Serial Number: _____________–___________ Engine Numbers: _________________________ Transmission Numbers: _________________________ Date Purchased: _________________________ Warranty Expires___________ Purchased From: _________________________ _________________________ _________________________ Contacts: Parts _________________________ Phone___________________ Service _________________________ Ph
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Sand Pro R 2020/3020/5020 Maintenance Schedule Minimum Recommended Maintenance Intervals: Maintenance Procedure Maintenance Interval & Service Every Every Every 800hrs 400hrs Every Check Battery Fluid Level 100hrs 25hrs Check Battery Cable Connections { Change Engine Oil Lubricate Front Wheel Bearing A–Level Lubricate Traction Control LInkage Service Replace Engine Oil Filter Inspect Remote Air Cleaner Element Inspect Engine Air Cleaner Element Lubricate Steering Shaft Grea
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Sand Pro R 2020/3020/5020 Daily Maintenance Checklist Daily Maintenance: (duplicate this page for routine use) Daily Maintenance Check For Week Of ____________ Maintenance Check Item b MON TUES WED THURS FRI SAT SUN n Safety Interlock Operation n Steering Operation n Engine Oil Level n Remote/Engine Air Cleaner Condition Clean Engine Cooling Fins n Unusual Engine Noises n Unusual Operating Noises n Hydraulic System Oil Level n Hydraulic Hoses for Damage n Fluid Leaks n
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Product Records and Maintenance Sand Pro 2020/3020/5020 Page 2 – 10 R Sand Pro 2020/3020/5020 Maintenance Supervisor Work Order Date: ________________ (Duplicate this page for routine use.) Unit Designation: TORO I.D. #: Remarks: __________________–__________________ Hours: Service to perform (circle): A B C D Other Technician: A– Service (every 25 hours) B – Service (every 100 hours) C – Service (every 400 hours) Check Battery Fluid Level Replace Engine Oil Filter Change Hydraulic Oil C
