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OWNER'S MANUAL
MODEL NO. PC1538D
15 HP 38 Inch
LawnTractor
Assembly
• Operation
• Maintenance
• Service and Adjustments
• Storage
• Troubleshooting
• Repair Parts
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886
Poulan
187581 3.5.03 MH
PRINTED IN U.S.A.
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SAFETY RULES _i SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS ,_ IMPORTANT: THIS CUTTING"I_ACHINE IS CAPABLE OF AMPUTATINGHANDSAND FEET AND T!_=_/VlNG OBJECTS. FAILURE TO OBSERVE THE FOLLOWINGSAFETY INSTRUCTIONS COULD RESULTIN SERIOUS INJURYOR DEATH. I. GENERAL OPERATION DO NOT: Read, understand, and follow all instructions in the • Do not turn on slopes unless necessary, and then, manual and on the machine before starting. turn slowly and gradually downhill, if possible. Only allow responsible ad
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SAFETY RULES Asafe Operation Practices for Ride-On Mowers A Be sure the area is clear of other people before mowing. WARNING: In order to prevent ac- Stop machine if anyone enters the area. cidental starting when setting up, Never carry passengers or children even with the blades A transporting, adjusting or making off. repairs, always disconnect spark Do not mow in reverse unless absolutely necessary. Always plug wire and place wire where it look down and behind before and while backing. cannot
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PRODUCT SPECIFICATIONS CONGRATULATIONS on your purchase of a new tractor. Ithas been designed, engineered and manufactured to give GASOLINE CAPACITY 1.25 GALLONS you the best possible dependability and performance. AND TYPE: UNLEADED REGULAR Should youexperience any problem youcannot easily rem- OIL TYPE (API-SF-SJ): SAE 30 (above 32°F) edy, please contact your nearest authorized service center/ SAE 5W-30 (below 32°F) department. We have competent, well-trained technicians OIL CAPACITY: W/Filter
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UNASSEMBLED PARTS Steering Wheel Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Lock Washer 1/2 Steering Wheel Insert Steering Boot Steering (1) Bolt Extension Shaft Steering Wheel Adapter (1) Oil Drain Tube For Future Use Keys 2) Keys Slope Sheet (1) Locknut 1/2-20 (1) Large Flat Washer ® (1) Locknut 1/4-28 (1) Hex Bolt 1/4-28 x 1-1/4 5
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ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed. (2) 1/2" wrenches Pliers (1) 9/16" wrench Tire pressure gauge Utility knife When r
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ASSEMBLY HOW TO SET UP YOUR TRACTOR INSTALL SEAT (See Fig. 2) SEAT PAN Adjust seat before tightening adjustment bolt. LABEL • Remove adjustment bolt, lock washer and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • Pivot seat upward and remove fromthecardboard pack- ing. Remove the cardboard packing and discard. • Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. • Push down on seat to engage shoulder bolt
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ASSEMBLY CHECK TIRE PRESSURE ,/CHECKLIST The tires on your tractor were overinflated at the factory BEFORE YOU OPERATE AND ENJOYYOUR NEW TRAC- for shipping purposes. Correct tire pressure is important TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE for best cutting performance. BESTPERFORMANCEAND SATISFACTIONFROMTHIS • Reduce tire pressure to PSI shown in "PRODUCT QUALITY PRODUCT. SPECIFICATIONS" section of this manual. PLEASE REVIEW THE FOLLOWING CHECKLIST" ,/ All assembly instructions have been co
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OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. R N H L Ikl REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED Ol = , I OVER TEMP FUEL OIL PRESSURE BA'I-I'ERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT LIGHT ATTACHMENT ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS AND FEE
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OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. ATTACHMENT IGNmON UGHT SWITCH CLUTCH LEVER SWITCH POSITION PLUNGER THROTTL_CHOKE ,,, ' ATTACHMENT LIFT LEVER CONTROL_ CLUTCH/BRAKE MOWER DECK • HEIGHT ADJUSTMENT PEDAL POSITIONS PARKING BRAKE GEARSHIFT LEVER FIG. 4 Our tractors conform t
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OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while op- erating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY HOW TO USE YOUR TRACTOR POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD). TO SET PARKING BRAKE (See F
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OPERATION TO OPERATE MOWER (See Fig. 6) TO TRANSPORT Raise attachment liftto highestpositionwithattachment Yourtractor is equipped withan operator presence sensing lift control. switch. Any attempt by the operator to leave the seat with the engine runningand the attachment clutch engaged will When pushing Ortowing yourtractor,be sure gearshift shut off the engine. lever is in neutral (N) position. • Select desired height of cut. • Do not push or tow tractor at more than five (5) MPH. Start mower
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OPERATION MOWING TIPS CAUTION: Alcohol blended fuels (called gasehol or • Mower should be properly leveled for best mowingper- using ethanol or methanol) can attract moisture which formance. See "TO LEVEL MOWER HOUSING" inthe leads to separation and formation of acids during stor- Service and Adjustments section of this manual. age. Acidic gas can damage the fuel system ofan engine The left hand side of mower should be used for trim- while in storage. To avoid engine problems, the fuel ming. sys
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MAINTENANCE M..NTEN.NCE SC.EOULE AS YOU COMPLETE FILL REGULAR IN DATES SERVICE _ _.,_ _'_'-_J"__-7_'_- _ -J_O'_-- ..... _" £'_"J_'r_£-_"_--4_/_=t_" S E R V IC E DATES Check Brake Operation _1_ Check Tire Pressure Check Operator Presence and T Interlock Systems Check for Loose Fasteners V_s V' A Sharpen/Replace Mower Blades _3 T Lubrication Chart Check Battery Level 1_4 a Clean Battery and Terminals I_ I_ Check Transaxle Cooling Check V-Betts I# # Check Engine Oil Level _ Change Engine Oil (with
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MAINTENANCE TRACTOR MANDREL TRAILING ASSEMBLY Always observe safety rules when performing any main- tenance. EDGE OP BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See"TO ADJUST BRAKE" in the Service and Adjustments section of this manual). " TIRES • Maintain proper air pressure in all tires (See"PRODUCT SPECIFICATIONS" section of this manual). Keep tires free of gasoline, oil, or insect control chemi- (GR
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MAINTENANCE BATTERY NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils Yourtractor has abattery charging systemwhich issufficient will result in increased oil consumption when used above for normal use. However, periodic charging of the battery 32°E Check your engine oil level more frequently to avoid with an automotive charger will extend its life. possible engine damage from running low on oil. Keep battery and terminals clean. C
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MAINTENANCE CLEAN AIR SCREEN AIR FILTER (See Fig. 13) Air screen must be kept free of dirt and chaff to prevent Your engine will not run properly using a dirty air filter. engine damage from overheating. Clean with a wire brush Replace pre-cleaner after every 25 hours of operation or or compressed air to remove dirt and stubborn dried gum every season. Service paper cartridge every 100 hours of fibers. operation or every season, whichever occurs first. Service air cleaner more often under dusty
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MAINTENANCE MUFFLER Inspect and replace corroded muffler and spark arrester CLAMP (if equipped) as it could create a fire hazard and/or dam- age. SPARK PLUGS FUE_ CLAMP Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever FILTER occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. FIG. 14 IN-UNE FUEL FILTER (See Fig. 14) The fuel filter should be replaced once each season. If fuel CLEANI
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SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST- MENTS: Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key to "STOP" and remove key. Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. IMPORTANT: IF AN ATTACHMENT
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SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING rear, tighten nuts "F" against trunnion on both front links. Adjust the mower while tractor is parked on level ground To raise front of mower, loosen nut"F" from trunnionon or driveway. Make sure tiros are properly inflated (See both front links. Tighten nut "E" on both front links an "PRODUCT SPECIFICATIONS" section of this manual). If equal number of turns. The two front links must remain tires are over or underinflated, you will not properly adju
