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OWNER'S MANUAL
MODEL NO. CO18542STC
18.5 HP 42 INCH
LAWN TRACTOR
• Assembly
• Operation
• Maintenance
• Service and Adjustments
• Storage
• Troubleshooting
• Repair Parts
For Parts and Service, contact our authorized distributor:
call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886
Poulan
193008 6.3.04 MH
PRINTED IN U.S.A.
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Warranty ................................................ 2 Maintenance ........................................ 17 Safety Rules .......................................... 3 Service and Adjustments ..................... 20 Product Specifications ........................... 6 Storage ................................................ 25 Assembly/Pre-Operation ....................... 8 Troubleshooting ................................... 26 Operation ............................................. 11 R
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IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death. • Be aware of the mower discharge direc- ,_WARNING: In order to prevent ac- tion and do not point it at anyone. Do cidental starting when setting up, trans- not operate the mower without either porting, adjusting or making repairs, the entire grass catcher or the guard in always disconnect spark plug wire and
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• Use extra care when approaching blind • Watch for holes, ruts, or bumps. Un- corners, shrubs, trees, or other objects even terrain could overturn the machine. that may obscure vision. Tall grass can hide obstacles. • Use slow speed. Choose a low gear IV. SERVICE so that you will not have to stop or shift • Use extra care in handling gasoline and while on the slope. other fuels. They are flammable and • Follow the manufacturer's recommend- vapors are explosive. ations for wheel weights or count
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• Remove obstacles such as rocks, tree • Be sure the area is clear of other people limbs, etc. before mowing. Stop machine if anyone enters the area. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall • Never carry passengers or children grass can hide obstacles. even with the blades off. • Do not mow in reverse unless abso- • Use slow speed. Choose a low gear so that you will not have to stop or shift lutely necessary. Always look down and while on the slope. beh
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PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES Gasoline 4.0 • Read and observe the safety rules. • Follow a regular schedule in main- Capacity and Unleaded taining, caring for and using your tractor. Type: Regular • Follow the instructions under"Mainte- Oil Type SAE 30 (above 32°F) nance" and "Storage" sections of this API-SG-SL): SAE 5W-30(below 32°F _wner's manual. WARNING: This tractor is equipped Oil Capacity: W/Filter: 3.5 Pints W/O Filter: 3.0 Pints with an internal combustion engine and
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Steering Wheel Steering Wheel Insert (1) Large Flat Washer Steering Sleeve Extension (1) Hex Bolt 1/4-28 x 1-1/4 Adapter _ Steering Wheel Steering Sleeve (1) Hex nut 1/2-20 Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob Slope Sheet For Future Use Keys _IUl (2) Keys 7
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Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR Steering Wheel ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need i"_-- Lock Nut _---,_nse rt are
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2. Pivot seat upward and remove from TO DRIVE TRACTOR OFF SKID (See the cardboard packing. Remove the Operation section for location and cardboard packing and discard. function of controls) 3. Place seat on seat pan so head of _I_WARNING: Before starting, read, un- shoulder bolt is positioned over large derstand and follow all instructions in the slotted hole in pan. Operation section of this manual. Be sure 4. Push down on seat to engage shoulder tractor is in a well-ventilated area. Be sure bo
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CHECK BRAKE SYSTEM TO CONVERTTO BAGGING OR DISCHARGING After you learn how to operate your trac- tor, check to see that the brake is properly Simply remove mulcher plate and store in adjusted. See "TO ADJUST BRAKE" in a safe place. Your mower is now ready for the Service and Adjustments section of discharging or installation of optional grass this manual catcher accessory. NOTE; It is not necessary to change ,/'CHECKLIST blades. The mulching blades are designed for discharging and bagging also.
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These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. R N H L Ikl REVERSE NEUTRAL HtGH LOW CHOKE FAST SLOW iGNITION ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT LIGHT ATTACHMENT ATTACHMENT KEEP AREA CLEAR SLOPE H/_.ARDS DANGER, KEEP HANDS CLUTCH ENGAGED CLUTCH DISENGAGED AND FEET AWAY (SEE SAFETY RU
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KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. ght Switch Position Ignition Switch Hour meter Clutch Switch Throttle/Choke - Lift Lever Plunger Control _ Attachment Clutch/Brake Lift Lever Pedal _ Parking Brake Lever Our tractors conform to the safety standards of the American National Standar
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The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR IMPORTANT: Leaving the ignition switch in any position other than "STOP" will TO SET PARKING BRAKE cause the battery to discharge and go Your tractor is equippe
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TO STOP MOWER BLADES - • The average lawn should be cut to ap- proximately 2-1/2 inches during the cool disengage attachment clutch control. season and to over 3 inches during hot h_CAUTION: Do not operate the mower months. For healthier and better looking without either the entire grass catcher, lawns, mow often and after moderate on mowers so equipped, or the deflector growth. shield in place. • For best cutting performance, grass over Attachment Clutch Switch 6 inches in height should be mowe
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TO START ENGINE TOWING CARTS AND OTHER ATTACH- MENTS When starting the engine for the first time or if the engine has run out of fuel, it will Tow only the attachments that are recom- take extra cranking time to move fuel from mendedby and comply with specifications the tank to the engine. of the manufacturer of your tractor. Use 1. Sit on seat in operating position, common sense when towing. Too heavy depress clutch/brake pedal and set of a load, while on a slope, is dangerous. parking brake. T
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MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and • Mower should be properly leveled for trash. Clean after each use. best mowing performance. See "TO LEVEL MOWER HOUSING" in the • The special mulching blade will recut Service and Adjustments section of this the grass clippings many times and manual. reduce them in size so that as they fall • The left hand side of mower should be onto the lawn they will disperse into used for trimming. the grass and not b
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"A, NTENA.CESC.EO'."E F I'..L,"O,TES AS YOU COMPLETE REGULAR SERVICE f__/_/_r'S ERVIC E DATE. € °n WW ' Check Operator Presence and T Interlock Systems I1_ R Check for Loose Fasteners If Ks Ik/ T LubricationChart If 0 Check Battery Level Sharpen/Replace Mower Blades i_ g Clean Battery and Terminals V' Check Transaxle Cooling II_ Check V-Belts I# # Check Engine OIl Level I_ I_ Change Engine Oil (with oil fBter) Vllr; V j E Change Engine Oil (without oil filter) ll//_,2 N C,ean Air Filler _1_; G C
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TRACTOR IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with Always observe safety rules when per- approve bolt shown in the Repair Parts. formingany maintenance. BRAKE OPERATION TrailingEdge Up Flat If tractor requires more than six (6) feet Washer .Blade Assembly stopping distance at high speed in highest Lock gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). Star Blade TIRES Bolt -_--._ Center Hole •
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Oil Drain Valve 2. Disconnect BLACK battery cable first Closed then RED battery cable and remove battery from tractor. Locked 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petro- Position_=: leum jelly. Drain Yellow Cap _ /'Tube 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD- JUSTMENTS section of this manual). 3. Unlock drain valve by pushing inward TRANSAXLE COOLING sli
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MUFFLER 4. Immediately wipe up any spilled gasoline. Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- Clamp _Clamp ate a fire hazard and/or damage. SPARK PLUG(S) Fuel Filter_J_ j'_J Replace spark plug(s) at the beginning CLEANING of each mowing season or after every • Clean engine, battery, seat, finish, etc. 100 hours of operation, whichever occurs of all foreign matter. first. Spark plug type and gap setting are • Keep finished surfaces and wheels free sho
