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ICE/BEVERAGE DISPENSERS
MODELS: TJ45--A, TJ45--AB
TJ90--A, TJ90--AB,
TJ90--ABC
WITH AUTOMATIC ICE FILLING FROM A REMOTE ICEMAKER SOURCE
Operator ’ s Manual
Part No. 90632
Revision H
Revised March 21, 1996
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
PRINTED IN U.S.A
â REMCOR INC:
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TABLE OF CONTENTS Page SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 SINK DRAIN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SAFETY PRECAUTIONS Always disconnect power to the dispenser before servicing or cleaning. Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation occurs automatically when dispenser is energized. This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice. To insure continued protection and sanitation, observe the following: 1. ALWAYS be sure the removable lid is proper
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DESCRIPTION The REMCORâ Ice and Ice/Beverage dispensers with model numbers suffixed with--A, --AB, and --ABC (e.g. model TJ90E--ABC) are designed to be used with one of several remote “piped ice”type machine. This com- bination automatically provides a continuous supply of sanitary ice at the touch of a lever, In order to complete an automatic filling installation, the following items must be obtained. 1. Icemaker. This must be obtained from the appropriate manufacturer. 2. Feed Tube Kit This ki
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INSTALLATION INSTRUCTIONS 1. The ice dispenser must be fastened and sealed to the counter, using the hardware supplied with the unit. The template drawings (Figure NO TAG) indicate openings which must be cut in the counter for the ice feed tube and utilities. Check that the counter mounting surface for the dispenser is level. Apply a continuous bead of NSF approved silastic sealant (Dow 732 or equal) approximately 1/4”inside of the unit outline dimensions, and around all openings. Then position
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CLEANING INSTRUCTIONS WARNING: Disconnect power before cleaning. Do not use metal scrapers, sharp objects or abrasives on the surface of the liner, as damage may result. Do not use solvents or other cleaning agents, as they may attack the plastic liner. DISPENSER 1. Clean the ice dispenser interior at least once a month. 2. Lift off agitator assembly and wash and rinse it thoroughly. 3. Carefully remove and disassemble the deflector assembly and wash and rinse all parts. 4. Wash down the inside
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B. Sanitation Tank -- Fil with a chlorine sanitizing solution in the strength of 1 ounce of household bleach (sodium hypochlorite) to 1 gallon of cold (ambient) potable water (410PPM). 6. Repeat the following procedure on each of the unit’ s syrup product lines. A. Connect the cleaning tank to the syrup line to be sanitized and to the CO system. 2 B. Energize the beverage faucet until the liquid dispensed is free of any syrup. C. Disconnect the cleaning tank and hook-up the sanitizing tank to th
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SERVICE AND MAINTENANCE CAUTION: Disconnect power to dispenser before installing, removing or adjusting this kit. INSTALL PLATE ON STUDS AS SHOWN FIGURE 2. GATE RESTRICTOR PLATE ADJUSTMENTS This dispenser is provided with a gate restrictor plate, installed in it highest position. This plate adjusts the rate of ice flow from the dispenser. In applications using buckets, carafes or other large containers, the plate may be removed entirely for maximum ice flow. For glasses and cups, the plate may b
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TROUBLESHOOTING GUIDE Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit still does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect. Trouble Probable Cause BLOWN FUSE OR CIRCUIT BREAKER. A. Short circuit in wiring. B. Defective gate solenoid. C. Defective agitator motor. GATE DOES NOT OPEN. AGITATOR DOES NOT A. No power. TURN. B. Bent depressor plate (does not actuate
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90632 8 7-1/2-IN. 8 * 3/4-IN. 9-3/4 IN 2 * 5/8 IN. 18- 7/8-IN. 1-5/8 IN 1-1/8 IN 2 * 3/4 IN 2- 5/16-IN. 5/8-IN. 4-IN. 6- 17/ 32 IN. 4- 1/2-IN. 10- 5/8 IN 21 -25/32-IN. 18-9/16-IN. 2 -1/8-DIA. 16-1/4 IN TJ45--AB TJ90--AB, ABC 1- 1/8 IN 27- 23/32-IN. 1- 1/4 IN 3/8 DIA 3 PLACES OUTLINE OF UNIT 1-5/8 IN 12-5/8 IN 3/8 DIA 3 PLACES 15 7/8-IN. OUTLINE OF UNIT NOTE: 1)SHADED AREA INDICATE OPENINGS IN CABINET BOTTOM NEEDED FOR UTILITIES AND BEVERAGE TUBING. 2) * INDICATES 1/2” DIA. ACCESS HOLE FOR ICEMAK
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90632 9 OPTIONAL FOR DIET OR ROOT BEER REGULATOR 5--15 PSIG 15--50 PSIG FAUCETS 1 2 S2 S3 S1 S4 S5 S6 S7 S8 CO TANK 2 3 SYRUP TANKS 4 5 NOTE: FOR REFERENCE ONLY -- NOT FOR CONTRUCTION. 6 7 8 60-100 PSIG CW OPTIONAL PRESSURE REGULATOR CW WATER COLD PLATE OR SUPPLY REFRIGERATED FILTER ICE BANK REMCPR “--B” ICE/BEVERAGE DISPENSER ITEMS OUTSIDE OF BROKEN LINES NOT CARBONATOR INCLUDED WITH UNIT. FIGURE 4. TYPICAL POST-MIX BEVERAGE SYSTEM SCHEMATIC “--B” DISPENSERS
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90632 10 OPTIONAL FOR DIET OR ROOT BEER REGULATOR 5--15 PSIG 15--50 PSIG FAUCETS 1 2 S2 S3 S1 S4 S5 S6 S7 S8 CO TANK 2 3 SYRUP TANKS 4 5 NOTE: FOR REFERENCE ONLY -- NOT FOR CONTRUCTION. 6 7 8 60-100 PSIG CW OPTIONAL PRESSURE REGULATOR CW WATER COLD PLATE OR SUPPLY COLD PLATE REFRIGERATED FILTER ICE BANK CARBONATOR REMCPR “--B” ICE/BEVERAGE DISPENSER ITEMS OUTSIDE OF BROKEN LINES NOT INCLUDED WITH UNIT. FIGURE 5. TYPICAL POST-MIX BEVERAGE SYSTEM SCHEMATIC “--BC” DISPENSERS
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FIGURE 6. INSTALLATION ROUTE ICEMAKER BULB AS SHOWN FASTEN & SEAL ELECTRIC TO COUNTER CONDUIT DISPENSER DISPENSER DRAIN ICEMAKER ICEMAKER SEE INSTALLATION KIT INSTRUCTION FOR FEED TUBE DETAILS FIGURE 7. FIELD WIRING FIELD WIRING COMPARTMENT LOWER CABINET GRND. BLK. WHT. NEUTRAL HOT FIELD SUPPLY CONDUIT 90632 11
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STAINLESS DEFLECTOR ICEMAKER BULB -- TOP END OF INSTALLED BULB PROTRUDES APPROX 1/4” TYPICAL AGITATION BULB -- ALUMINUM BOTTOM PLATE FIGURE 8. DEFLECTOR ASSEMBLY DEFLECTOR ASSEMBLY INSTALL BARE BULBS AGITATION BULB AS SHOWN ABOVE ICEMAKER BULB INSULATING TUBING WITH INSULATION UP TO DEFLECTOR TUBING UP TO DEFLECTOR FIGURE 9. HOPPER INTERIOR 90632 12
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DANGER: ELECTRIC SHOCK HAZARD DISCONNECT POWER BEFORE SERVICING UNIT GRN. N L GATE SOL. WHT. GRD. “ON” “OFF” * T’ STAT IS SHOWN IN WARM POSITION. MOTOR HEATER 1-1/4 AMP TIME DELAY FUSE. WHT BLK INPUT 3 C B COLD PLATE 2 1 WHT L MOTOR OPTION NO U T’ STAT* NC CAP. R E BLK AGITATION TIMER D R WHT LID SWITCH E (LID SCREW MUST BE D IN PLACE FOR AGITA- WHT TOR OPERATION) BLK BLK RD RED B AGITATOR R L TERMINAL MOTOR E U BOARD E TRANS. D 24V. CAP. (TJ 90 ONLY) BEVERAGE FAUCET DISPENSE KEY TYPICAL SWITCH
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4 22 24 12 10 11 9 15 1 23 14 15 18 26 2 28 27 FIGURE 11 UPPER SECTION EXPLODED VIEW TJ45 8 16 5 3 20 13 7 6 FIGURE 12 EXPLODED VIEW LOWER SECTION TJ45 90632 14
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22 4 12 14 10 26 18 11 21 15 1 9 28 15 23 8 2 17 27 FIGURE 13 EXPLODED VIEW UPPER SECTION TJ90 16 5 3 20 13 7 6 FIGURE 14 EXPLODED VIEW LOWER SECTION TJ90 15 90632
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PARTS LIST Part No. TJ45 Part No. TJ90 Item No. -A -AB -A, -AB, -ABC Description 1 21491 21491 Gate Slide 2 30528 30528 Interlock Switch 3 21515 21515 Depressor Lever 4 21948 21932 Agitator (-A, -AB Models Only) ---------- 21958 Agitator (-ABC Models Only) 5 30895 30895 Dispense Switch 6 31007 31007 Switch Boot 7 31163 31163 Switch Insert 8 31091 31091 Transformer 9 31106 31112 Agitator Motor 10 50454 50454 Motor Shaft Seal 11 50481 50806 Motor Gasket 12 50800 50801 Lid 1 13 3 50750 50793 Sink (
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22 4 3 5 2 1 4 22 6 19 18 20 22 21 8 16 15 11 10 14 17 19 13 9 12 7 FIGURE 15. SOLENOID ASSEMBLY Index Part No. Qty. Name No. 1 21493 1 Solenoid Mounting Plate 2# 31551 1 Solenoid Service Kit 3 70171 2 8--32 x 3/8 Phil Tr HD Screw 4 70121 2 No. 8 Lockwasher 5 50752 3 Isolator 6* 50789 2 Bumper Assembly 7* 70423 1 Cotter Pin 8* 10080 1 Gate Lift Rod 9 10081 1 Gate Lift Rod Bushing 10 50754 1 Gate Arm Bearing 11 21492 1 Gate lift Arm 12 70043 1 Flatwasher 13* 70422 1 Spring 14 70263 1 1/4-20 x 3/4
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IMI CORNELIUS INC. ONE CORNELIUS PLACE ANOKA, MN. 55303--6234 TELEPHONE (800) 238--3600 FACSIMILE (612) 422--3232 TECH SVC 1-800-535-4240 WARRANTY IMI Cornelius Inc. and Remcor Products Company warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius and or Remcor product, in your country, please write, fax or telephone the IMI Cornelius office near- est you. Please provide the eq
