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IMI CORNELIUS INC
www.cornelius.com
ICE/BEVERAGE DISPENSER
MODELS: ENDURO-150 (SIX VALVE)
Installation Manual
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply
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TABLE OF CONTENTS SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SAFETY PRECAUTIONS This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice. To ensure continued protection and sanitation, observe the following: ALWAYS: disconnect power to the dispenser before servicing or cleaning. NEVER: place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation occurs automatically when dispenser is energized! ALWAYS: be sure the removable lid is prop
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DESCRIPTION The “ENDURO” series of ice dispensers solves your ice and beverage service needs in a sanitary, space saving, economical way. Designed to be manually filled with ice from any remote ice-making source, these dispensers will dispense cubes (up to 1-1/4” in size), cubelets and hard-chipped or cracked ice; and, in addition, several flavors of post-mix beverages. “BC” units include beverage faucets and a cold plate and are designed to be sup- plied direct from syrup tanks and carbonator,
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INSTALLATION INSTRUCTIONS IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112. 1.2-1979; or an approved vacuum breaker or other such method as proved effective by test. Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed, and maintained according to Federal, State, and Local la
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7/16 DIA. HOLE (4 PLCES) 22 1 13/16 18 7/16 1 5/16 12 9 21 1/4 18 5/8 OPENING 23 1/16 29 30 11/16 REMOVABLE SINK Z STYLE TO FRONT OF DRIP TRAY ON COUNTER 6 11/16 8 5/8 TOP 15 3 1/2 TO FRONT TOP OF DRIP TRAY RECOMMENDED COUNTER OPENING SIZE 9” X 12” FOR UTILITIES AND BEVERAGE TUBING. OPENING CAN BE LOCATED ANYWHERE WITHIN THE SHADED AREA. FIGURE 1. MOUNTING TEMPLATE 91971RINS 4
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SOLVENT BOND HOSE CLAMP DRIP TRAY DRAIN FITTING COUPLING 3/4 SOCKET X 3/4 FPT BARB ADAPTER 1 BARB X 3/4 MPT DRAIN LINE 1-IN. I.D. PLASTIC TUBING (6 FT) WITH INSULATION FIGURE 2. DRIP TRAY DRAIN ASSEMBLY 5 91971RINS
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ICE DIVERTER KIT 02394 NOTE: For dispensing Scotsman, Wilshire, and Hoshizaki compressed ice cubes: 1. Disconnect power to dispenser. 2. Remove Merchandiser from dispenser. 3. Remove ice chute and discard gate restrictor. 4. Install ice diverter on gate mounting plate as shown below. 5. Apply RTV to back surface of ice diverter, to seal to gate mounting plate. 6. Reinstall gasket and ice chute. 7. Reinstall merchandiser and energize unit. STORAGE HOPPER GATE MOUNTING PLATE FLANGE EXTENDS INTO ST
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GATE RESTRICTOR PLATE CAUTION: Disconnect power to dispenser before installing, removing or adjusting restrictor. ADJUSTMENT INSTALL PLATE ON STUDS AS SHOWN FIGURE 4. GATE RESTRICTOR PLATE ADJUSTMENT This plate may be adjusted as shown to reduce or increase the dispensing rate of ice, especially desirable when using glasses or other containers with small openings. Adjustment can be made by sliding up or down with nuts loosened, to obtain the desired amount of restriction. 7 91971RINS
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PLUMBING DIAGRAM (BC MODLES) COLDPLATE INLET CONNECTIONS 1 3 2 4 FLAVOR MODULE OPTION FAUCETS VIEWED FROM FRONT OF UNIT FIGURE 5. PLUMBING DIAGRAM (BC MODEL) 91971RINS 8 OPTIONAL PRESSURE FAUCETS REGULATOR INSTALL FOR CHECK NON CARB AS VALVE POTABLE REQUIRED 6 WATER SUPPLY S6 W4 FILTER 5 CARBONATOR S5 W3 4 S4 W4 W3 S4 S5 S6 S1 S2 S3 W2 W1 OPTIONAL FOR DIET OR ROOT BEER 5–15 PSIG 3 S3 W1 S3 S2 S1 S6 S5 S4 2 S2 SYRUP TANKS REGULATORS W2 15 – 50 PSIG 1 S1 COLD PLATE 2 CO TANK ITEM INSIDE BROKEN LI
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PLUMBING DIAGRAM (B MODELS) 1 3 2 4 FLAVOR MODULE FAUCETS VIEWED FROM FRONT OF UNIT FIGURE 6. PLUMBING DIAGRAM (B MODEL) 9 91971RINS REGULATORS REGULATOR FOR REMOTE DIET OR REFRIGERATION ROOT BEER SYSTEM 5–15 PSIG 15–50 PSIG FAUCETS 1 1 S1 2 SYRUP CO TANK 2 S1 S2 S3 S4 S5 S6 2 TANKS S2 3 3 F1 S3 4 4 F2 S4 5 5 F3 S5 6 6 F4 S6 WATER * FLAVOR TANKS WATER 30 PSIG MANIFOLD 60–100 PSIG CW CARB CHECK WATER OPTIONAL VALVE CW PRESSURE REGULATOR POTABLE WATER SUPPLY CARBONATOR FILTER ICE/SOFT DRINK POST
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TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO system, stop dispensing, shut off the CO supply, then relieve the 2 2 system pressure before proceeding. If repairs are to be made to the refrigeration system, make sure electrical powe
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Trouble Probable Cause BEVERAGE NOT SWEET ENOUGH. A. Empty syrup tank. B. Faucet brix requires adjusting. BEVERAGES NOT COLD (UNITS WITH BUILT-IN A. Unit standing with no ice in hopper – no ice in COLD PLATE). cold plate cabinet. FLAVOR SYRUPS DO NOT DISPENSE A. No 24 volt power to PC board. B. No CO2 pressure. C. Empty syrup tank. D. Kinked tubing. E. Clogged inner nozzle. F. Defective PC board. G. Defective harness from keypad. H. Defective Flow control. I. Defective solenoid harness. J. Defec
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WIRING DIAGRAM (120 V UNIT) FIGURE 7. WIRING DIAGRAM (120 V UNIT) 91971RINS 12 TO BEVERAGE FAUCET SERVICE INFORMATION TO HINGE CCW AGITATOR Y B MOTOR E L B L R L A L E GRN C U OPTIONAL O D E MOTOR K W KEY SWITCH HEATER W H T DISPENSE LIGHT SWITCH T’STAT Q.C. 2 1 CONNECTOR BLUE GATE WHT ELECTRIC SHOCK HAZARD. DISCONNECT SOLENOID DANGER! ICE LEVEL (106VDC) GRN POWER BEFORE SERVICING UNIT. SIGNAL OPTION N BLK L TO 24V BLUE TRANSFORMER YELLOW B G Y B B G W G W B R B B R B B L H R R H E L L E L L L E
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WIRING SCHEMATIC (120 V UNIT) G L N TIMER L2 L1 RECTIFIER MOTOR HEATER AGITATOR MOTOR N.O. C VEND SWITCH N.C. CAPACITOR GATE SOLENOID BALLAST OPTIONAL LIGHT STARTER OPTIONAL BEVERAGE TRANSFORMER OPTIONAL FLAVOR VLVS OPTIONAL ICE LEVEL VLV PCB BOARD KEYPAD SOLENOIDS OPTIONAL OPTIONAL BEVERAGE BEVERAGE VALVES VALVES BEVERAGE PANEL FIGURE 8. WIRING SCHEMATIC (120 V UNIT) 13 91971RINS
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WIRING DIAGRAM (220–240 V UNIT) FIGURE 9. WIRING DIAGRAM (220–240 V UNIT) 91971RINS 14 FLAVOR SOLENOIDS SERVICE INFORMATION 12 34 (WATER–5) PCB BOARD ELECTRIC SHOCK HAZARD. DISCONNECT DANGER! POWER BEFORE SERVICING UNIT. POWER LINE TO FILTER BEVERAGE PANEL WHT CCW BLUE Y AGITATOR E MOTOR B B L L L L J10 BLK A U O B ESD C LT. E NCNO COM L2 W W K R BLUE LT. BRN H N 1234 KEYPAD AGITATION BLUE T L L BLK TIMER I O MOTOR BLK GRN/ A CAPACITOR N YEL NCNO COM L1 D BRN E ORN J9 PINK GRN/YEL FLAVOR OPTION
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WIRING SCHEMATIC (220–240 V UNIT) 220–240V G L N EMI FILTER LINE FILTER TIMER L2 L1 RECTIFIER MOTOR HEATER POWER SWITCH AGITATOR MOTOR N.O. C VEND SWITCH N.C. GATE SOLENOID OPTIONAL BALLAST OPTIONAL LIGHT OPTIONAL STARTER OPTIONAL BEVERAGE TRANSFORMER OPTIONAL FLAVOR VLVS PCB BOARD OPTIONAL ICE LEVEL VLV KEYPAD SOLENOIDS OPTIONAL OPTIONAL BEVERAGE BEVERAGE VALVES VALVES FIGURE 10. WIRING SCHEMATIC (220–240 V UNIT) 15 91971RINS
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WARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un- der normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or Wilshire prod- uct, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase. IMI Cornelius Offices AUSTRALIA P.O. 210, RIVERWOOD, NSW 2210, AUSTRALIA (61) 2 533 3122
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IMI CORNELIUS INC. 17 91971RINS
