Summary of the content on the page No. 1
Hustler ATZ
Parts Manual
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
Summary of the content on the page No. 2
t-2 108604 10/08
Summary of the content on the page No. 3
Table of Contents Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Chapter 2 Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Chapter 3 Hydraulic System Installation—Kawasaki 31 HP HT Engine . . . . . 3-2 Chapter 4 Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary of the content on the page No. 4
Chapter 10 Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2 72" & 60" Side Discharge Deck Decals(XR7). . . . . . . . . . . . . . . . . 10-4 60" Rear Discharge Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5 Chapter 11 Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 Chapter 12 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary of the content on the page No. 5
Chapter 1 General Information This Manual covers Hustler ATZ model 928143, Hustler ATZ model 928150 & Hustler ATZ model 928168 Frequently Ordered Parts PART NO. DESCRIPTION 783936 FILTER ELEMENT 781443 PUMP DRIVE BELT 784207 B-SECTION BELT, 72" SIDE DISCHARGE DECK 797720 B-SECTION BELT, 60" SIDE DISCHARGE DECK 795781 B-SECTION BELT, 60" REAR DISCHARGE DECK 068478 FUEL FILTER 601652 MAIN AIR FILTER ELEMENT 601653 SAFETY AIR FILTER ELEMENT 772079 KAWASAKI ENGINE OIL FILTER 798702 BLADE, F24.50"-H
Summary of the content on the page No. 6
Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION CB Carriage Bolt CE Clevis Pin CP Cotter Pin CS Cap Screw CW Cup Washer FDRW Fender Washer FW Flat Washer HX Hex Head LW Lock Washer MB Machine Bushing MS Machine Screw NT Nut SC Self Tapping Cap Screw SH Socket Head SB Shoulder Bolt SS Set Screw OD Outside Diameter ID Inside Diameter Standard Torques The following chart lists the
Summary of the content on the page No. 7
Chapter 2 Contents Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Footrest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 108604 10/08 2-1
Summary of the content on the page No. 8
Rivet Nut Installation 1 2 2 3 2 3 ITEM SERVICE MFG. PART QTY. DESCRIPTION NO. PART NO. NO. 1 546572 381848 1 ATZ FRAME 2 N/A 808493 13 RIVET NUT, 3/8-16 THREAD 3 N/A 600961 8 RIVET NUT, 1/2-13 THREAD NOTES: 2-2 108604 10/08
Summary of the content on the page No. 9
Footrest Assembly 1 2 3 4 5 7 5 6 1 ITEM SERVICE MFG. PART QTY. DESCRIPTION NO. PART NO. NO. 1 359547 359547 2 STEP TREAD 2 395533 395533 1 FLOOR PLATE 3 305615 305615 2 STEP TREAD 4 086660 086660 2 NT .375-16 HX LK NY 5 767954 767954 4 FW .406 X .812 X .060 SAE HD ZN 6 052860 052860 2 CS .375-16 X 1.25 HX G5 ZNYC 7 781880 781880 2 RUBBER BUMPER NOTES: 1. Do not tighten, Floor must be able to pivot on these bolts. 108604 10/08 2-3
Summary of the content on the page No. 10
2-4 108604 10/08
Summary of the content on the page No. 11
Chapter 3 Contents Hydraulic System Installation—Kawasaki 31 HP HT Engine. . . . . . . 3-2 108604 10/08 3-1
Summary of the content on the page No. 12
Hydraulic System Installation—Kawasaki 31 HP HT Engine 1 2 18 23 7 8 9 25 12 3 2 5 34 4 24 10 40 29 11 5 13 2 22 33 14 30 28 15 26 6 32 27 40 35 16 39 27 15 13 17 19 28 31 14 15 36 21 20 15 19 37 38 39 3-2 108604 10/08
Summary of the content on the page No. 13
Hydraulic System Installation—Kawasaki 31HP HT Engine INDEX SERVICE MFG. PART QTY DESCRIPTION NO. PART NO. NO. 1 705608 705608 4 CS .250-20 X 2.25 HX G5 ZNYC 2 768515 768515 10 FW .281 X .625 X .051/.080 HD ZNYC 3 713198 713198 6 SEAL 3/8 X 3/4 X 7.25" LONG 4 033035 033035 2 WEATHERSTRIP .12 X .75 X 11.75" LONG 5 783704 783704 2 OIL COOLER 6 068551 068551 4 NT .250-20 HX NL ZNYC 7 032763 032763 1 BREATHER CAP 8 032771 032771 1 STRAINER 9 357616 357616 1 SUPER Z RESERVOIR 10 034272 034272 4 NT
Summary of the content on the page No. 14
HYDRAULIC SYSTEM CHARGING PROCEDURE 1. Set handles in the neutral position. 2. Start engine at idle. 3. Let run for a minimum of 30 seconds. 4. Stroke handles to forward position. 5. If motors do not turn in 15 seconds return handles to neutral and repeat step 3 and 4 (one time). 6. If motors do not turn after second attempt, shut off the engine and check for oil at the pump. 7. Increase throttle to half speed and work handles through forward and reverse position until the motor operates smoo
Summary of the content on the page No. 15
Chapter 4 Contents Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Steering Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Steering Sub-Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary of the content on the page No. 16
Battery Installation 1 BLACK WIRE, 6 PART OF WIRE 5 HARNESS 1 5 3 RED WIRE, 7 PART OF WIRE 8 HARNESS 4 1 2 9 9 10 8 11 11 TRACTOR FRAME 12 4-2 108604 10/08
Summary of the content on the page No. 17
Battery Installation ITEM SERVICE MFG. QTY DESCRIPTION NO. PART NO. PART NO. 1 024927 024927 2 NT .250-20 HX GR 5 ZN 2 771428 771428 1 RED BATTERY CABLE BOOT 3 796219 796219 1 BATTERY GROUND CABLE 4 744276 744276 1 POSITIVE BATTERY CABLE 5 768523 768523 2 FW .343 X .687 X .051/.080 HD ZNYC 6 058776 058776 2 NT .312-18 HX NL ZN 7 348417 348417 1 BATTERY CLAMP STRAP 8 055939 055939 2 CS .250-20 X .750 HX G5 ZN 9 029868 029868 4 LW .250 INT-EXT TOOTH ZN 10 740696 740696 1 BATTERY 11 034272 034272
Summary of the content on the page No. 18
Deck Lift Assembly 1 2 3 6 TRACTOR 4 5 FRAME 1 7 4 10 11 5 12 1 7 6 5 4 7 1 13 5 1 7 4 9 8 8 14 9 4 4-4 108604 10/08
Summary of the content on the page No. 19
Deck Lift Assembly ITEM SERVICE MFG. QTY DESCRIPTION NO. PART NO. PART NO. 1 348318 348318 1 STOP HANDLE 2 600437 600437 1 HEIGHT ADJUSTMENT STOP (½" DIA PIN) 3 783001 783001 1 DECK LIFT INDICATOR 4 704643 704643 8 NT .437-14 HX FLG ZN 5 781294 781294 7 CLIP E, 1.00 X.625X .050 6 782995 782995 2 DECK LIFT SPRING ASSEMBLY 7 015495 015495 4 STRAIGHT GREASE FITTING 8 055749 055749 3 CS .437-14X1.750 HX G5 ZNYC 9 348391 018846 4 DECK LIFT CHAIN 10 756270 756270 1 CS .312-18 X 1.50 FLTHR GR5 ZNYC 11
Summary of the content on the page No. 20
Park Brake Assembly SEE “Steering Sub-Assembly” on page 4-10 5 4 1 5 6 2 3 7 11 2 1 14 13 12 1 9 11 20 8 1 1 2 21 10 15 2 22 1 9 18 16 17 1 19 4-6 108604 10/08
