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IMPORTANT MANUAL Do Not Throw Away
02478
OPERATOR'S MANUAL
WARNING:
MODEL: 96042003500
Read this Man u al and follow all Warnings
and Safety Instructions. Fail ure to do so can
re sult in serious in ju ry.
PB19546LT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
411229 Rev. 4 02.06.08 TH Printed in the U.S.A.
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SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and WARNING: In order to prevent ac ci - working. den tal starting when setting up, trans- • Slow down before turning. port ing, ad just ing
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SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN GENERAL SERVICE Tragic accidents can occur if the operator is not alert to • Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the equipment the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that is in safe working condition. • Never tamper with safety devices. Check their proper children will remain where you last saw them. • Kee
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CONGRATULATIONS on your purchase of a new tractor. PRODUCT SPECIFICATIONS It has been designed, engineered and manu fac tured to give you the best possible dependability and performance. Gasoline Capacity 1.50 Gallons and Type: Unleaded Regular Should you experience any problem you cannot easily rem- Oil Type (API-SG-SL): SAE 30 (above 32°F) edy, please contact your nearest authorized service center/ SAE 5W-30 (below 32°F) department. We have com pe tent, well-trained tech ni cians a
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CONTENTS OF HARDWARE PACK Slope Sheet Slope Sheet Key Key (1) Oil Drain Tube (1) Oil Drain Tube (2) Keys (2) Keys (1) Hex Bolt Steering Steering Extension Extension Insert Shaft Shaft Lock Washer Se Sea at t Steering Steering Extension Extension Washer Shaft Shaft Steering Wheel Steering Steering Boot Boot Washer Steering Wheel Steering Wheel Adapter Adapter 5
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ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. INSERT TOOLS REQUIRED FOR ASSEMBLY 5/16 HEX BOLT A socket wrench set will make assembly easier. Stan dard wrench sizes are listed. 5/16 LOCK WASHER LARGE FLAT WASHER (1) 1/2" wrench Ut
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ASSEMBLY NOTE: You may now roll or drive your tractor off the skid. • Push down on seat to engage pads in slots and pull Follow the ap pro pri ate instruction below to remove the seat towards rear of tractor. tractor from the skid. • Raise seat and tighten bolt securely. • Remove tape and discard. WARNING: Before start ing, read, un der stand and fol low • Lower seat into operating position and sit on seat. all in struc tions in the Op er a tion section of this man u al. Be Press clutch/
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ASSEMBLY CHECK TIRE PRESSURE ✓CHECKLIST The tires on your tractor were overinflated at the factory BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE for shipping purposes. Correct tire pressure is important WISH TO ASSURE THAT YOU RECEIVE THE BEST PER- for best cutting performance. FOR MANCE AND SAT IS FAC TION FROM THIS QUALITY • Reduce tire pressure to PSI shown on tires. PROD UCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: CHECK DECK LEVELNESS ✓ All assembly instructions have been completed. For b
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OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. FAST SLOW REVERSE NEUTRAL HIGH LOW CHOKE IGNITION SWITCH P ENGINE ON ENGINE START PARKING BRAKE ENGINE OFF REVERSE PARKING BRAKE PARKING BRAKE OPERATION LOCKED UNLOCKED SYSTEM (ROS) FUEL OIL PRESSURE BATTERY REVERSE FORWARD OVER TEMP MOWER HEIGHT MOWER LIFT LIGHT 15 15 ATTACHMENT ATTACHMENT SLOPE HAZARDS CLUTCH ENGAGED DANGER, KEEP HANDS KEEP AREA CLEAR CLUTCH DIS
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OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. LIGHT SWITCH ATTACHMENT ROS "ON" CLUTCH LEVER POSITION THROTTLE/CHOKE CONTROL PARKING BRAKE IGNITION SWITCH CLUTCH/BRAKE GEAR SHIFT PEDAL LEVER ATTACHMENT LIFT LEVER FIG. 5 Our tractors conform to the applicable safety standards
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OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses. CAUTION: Always stop tractor com- HOW TO USE YOUR TRACTOR plete ly, as described above, before leav- ing the operator's position; to empty TO SET PARKING BR
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OPERATION TO OPERATE MOWER (See Fig. 8) REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with an operator presence sensing Your tractor is equipped with a Reverse Operation System switch. Any attempt by the operator to leave the seat with (ROS). Any attempt by the operator to travel in the reverse the engine running and the attachment clutch engaged will direction with the attachment clutch engaged will shut off shut off the engine. You must remain fully and centrally the engine u
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OPERATION TO OPERATE ON HILLS ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. WARNING: Do not drive up or down Use fresh, clean, regular un lead ed gasoline with a hills with slopes great er than 15° and minimum of 87 octane. (Use of leaded gasoline will do not drive across any slope. increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel • Choose the slowest speed before starting up or down in quan ti
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OPERATION COLD WEATHER STARTING ( 50° F and below) • When engine starts, allow engine to run with the throttle control in the choke ( ) position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the tem- per a ture. • The attachments can also be used during the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold tem per a tures (below 32 F
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maint_sch-tractore.ROS.e MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE MAINTENANCE EACH 8 25 50 100 SEASON STORAGE SCHEDULE USE HOURS HOURS HOURS HOURS Check Brake Operation Check Tire Pressure T Check Operator Presence & ROS Systems R Check for Loose Fasteners A Check/Replace Mower Blades 3 C T Lubrication Chart 0 Check Battery Level 4 R Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level 1,2 Change Engine Oil (with oil filte
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02545 MAINTENANCE BLADE CARE TRACTOR For best results mower blades must be kept sharp. Re place Always observe safety rules when per form ing any main- bent or damaged blades. te nance. BRAKE OPERATION CAUTION: Use only a replacement blade If tractor requires more than five (5) feet to stop at highest approved by the manufacturer of your tractor. Using a blade not approved speed in high est gear on a level, dry concrete or paved by the manufacturer of your tractor is surface, then brake
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MAINTENANCE • Slide blade on to an unthreaded portion of the steel bolt SAE VISCOSITY GRADES or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal SAE 30 position. If either end of the blade moves downward, 5W-30 sharpen the heavy end until the blade is balanced. -20 0 30 32 40 60 80 100 F C -30 -20 -10 0 10 20 30 40 CENTER HOLE TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE oil_visc_chart1_e FIG. 12 BLADE 5/8" BOLT NOTE: A
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MAINTENANCE CLEAN AIR SCREEN IN-LINE FUEL FILTER (See Fig. 14) Air screen must be kept free of dirt and chaff to prevent The fuel filter should be replaced once each season. If fuel engine dam age from overheating. Clean with a wire brush filter becomes clogged, ob struct ing fuel flow to car bu re tor, or com pressed air to re move dirt and stubborn dried gum re place ment is re quired. fibers. • With engine cool, remove filter and plug fuel line sec- tions. AIR FILTER • Place new fuel f
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SERVICE AND ADJUSTMENTS WARNING: TO AVOID SE RI OUS IN JU RY, BEFORE PERFORMING ANY SERVICE OR ADJUST- MENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR
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SERVICE AND ADJUSTMENTS • ATTACH FRONT LINK (E) - Work from left side of trac- tor. Insert rod end of link assembly through front hole in tractor front suspension bracket (F). A • Insert end of link (E) into hole in front mower bracket and secure with washer and retainer spring (J). E B FIG. 16 • ATTACH REAR LIFT LINKS (C) - Lift rear corner of J mower and position slot in link assembly over pin (D) F on rear mower bracket and secure with washer and retainer spring. H FIG. 18 • Hook end of
