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WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices can result in serious operator injury or even death. HOW TO AVOID THE HAZARD ♦ Keep all shields, guards, and safety devices (especially the grass discharge system) in place and in proper working condition. ♦ Stop engine and wait for all moving parts to stop. Remove spark plug wire(s) or remove key before adjusting, servicing, or performing maintenance. ♦
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EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus shipment of six (6) line items or less. 2.
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CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation. OPERATOR'S MANUAL This manual contains assembly, operating, maintenance, adjustment, and safety instructions for your Exmark mower. BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY. By following the operating, maintenance, and safety instructions, you will prolong the life of your
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TABLE OF CONTENTS 1. SAFETY.............................................................................................PAGE 1.1 Safety Alert Symbol ......................................................................................1 1.2 Training ........................................................................................................1 1.3 Preparation..............................................................................................1 - 3 1.4 Operation..........
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1.SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety messages which must be followed to avoid accidents. This symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The safety alert symbol appears above information which alerts you to unsafe actions or situations and will be followed by the word DANGER, WARNING, or CAUTION. DANGER: Indicates an imminently hazardous situation which, if not avoided, WILL r
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1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects which may damage the equipment or cause personal injury to the operator or bystanders. WARNING POTENTIAL HAZARD ♦ Engine exhaust contains carbon monoxide, which is an odorless deadly poison. WHAT CAN HAPPEN ♦ Carbon monoxide can kill you. HOW TO AVOID THE HAZARD ♦ Do not run engine indoors or in a small confined area where dangerous carbon monoxide
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DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite gasoline vapors. A fire or explosion from gasoline can burn you, others, and cause property damage. HOW TO AVOID THE HAZARD ♦ Purchase and store gasoline only in an approved container. ♦ Always place gasoline containers on the ground away from your vehicle before filling. ♦ Do not fill gasoline containers inside a vehicle or on a truck or tr
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1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. It is essential that all Operator Safety Mechanisms be connected and in operating condition prior to use for mowing. WARNING POTENTIAL HAZARD ♦ Operating engine parts,
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1.4.5 Stop the blades when crossing surfaces other than grass, if mower must be tilted for transportation, and when transporting the mower to and from the area to be mowed. 1.4.6 Never operate the mower with defective guards, shields, or covers. Always have safety shields, guards, switches, and other devices in place and in proper working condition. 1.4.7 Do Not change the engine governor settings or over speed the engine. Operating an engine at excessive speed may increase the hazard of person
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1.5 MAINTENANCE AND STORAGE 1.5.1 For engine maintenance, follow the engine manufacture’s recommendations precisely as stated in the engine manual. 1.5.2 Disconnect the battery from the negative battery post when the unit will be allowed to sit for more than 30 days without use. 1.5.3 Allowing batteries to stand for an extended period of time without recharging them will result n reduced performance and service life. To preserve optimum battery performance and life, recharge batteries in storag
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1.6 RIDING ATTACHMENTS Use only Exmark riding attachments. The use of other than Exmark riding attachments may create a hazardous condition resulting in injury. 1.7 SAFETY SIGNS 1.7.1 Keep all safety signs legible. Remove all grease, dirt, and debris from safety signs and instructional labels. 1.7.2 Safety signs must be replaced if they are missing or illegible. 1.7.3 When new components are installed, be sure that current safety signs are affixed to the replaced components. 1.7.4 New safet
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PART NO. 1-553049 PART NO. 1-323540 LOCATION: On Top Front LH Surface of LOCATION: Front of Mower Mower Deck Deck Top Surface PART NO. 1-303517 PART NO. 1-303508 LOCATION: LH Side of Rear Surface LOCATION: On Top RH Surface of Engine Deck of Mower Deck PART NO. 103-2432 LOCATION: Parking Brake Lever PART NO. 103-1077 LOCATION: On Top Front RH Surface of Mower Deck PART NO. 1-523552 LOCATION: On Top of PART NO. 1-513746 Hydraulic Tank LOCATION: Surface of Engine Deck Next to Muffle
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2. SPECIFICATIONS 2.1 MODEL NUMBER: Serial Nos. 320,000 & Higher: TT23KCC; TT23KAC; TT20KCC 2.2 ENGINE 2.2.1 Engine Specifications: See your Engine Owner's Manual. 2.2.2 3600 RPM (No Load). 2.3 FUEL SYSTEM 2.3.1 Capacity: 5.0 gal. (18.9 L.) 2.3.2 Type of Fuel: Regular unleaded gasoline, 87 octane or higher. In countries using the research method, it should be a 90 octane minimum. 2.3.3 Fuel Filter: Replaceable in-line 2.3.4 Fuel Shut-Off Valve: 1/4 turn 2.4 ELECTRICAL SYSTEM: 2.4.1 Chargin
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2.9 MOWER DECK 2.9.1 Model Numbers: Serial Nos. 320,000 and higher: FMD604 and FMD524 NOTE: Turf Tracer units 320,000 and higher can only be used with FM604 and FMD524 units. 2.9.2 Cutting Width: 60 in. (152.4 cm.) 52 in. (132.1 cm.) 2.9.3 Discharge: Right Side 2.9.4 Optional Mulch Kit and Bagger available. 2.9.5 Blade Size: 60" - (3 ea.) 20.50 in. (52.1 cm.) 52" - (3 ea.) 18.00 in. (45.7 cm.) 2.9.6 Type of Drive: Electric clutch mounted on engine shaft. Blades driven by two belts with self
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3.2.1 Remove battery cover from machine. Disconnect the battery cables (negative (black) cable first) and remove battery. DANGER POTENTIAL HAZARD ♦ Charging the battery may produce explosive gasses WHAT CAN HAPPEN ♦ Battery gasses can explode causing serious injury. HOW TO AVOID THE HAZARD ♦ Keep sparks, flames, or cigarettes away from battery. ♦ Ventilate when charging or using battery in an enclosed space. ♦ Make sure venting path of battery is always open once battery is filled with ac
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3.4 DRIVE WHEELS 3.4.3 Check air pressure in drive tires; recommended pressure is 12-16 psi. Measure circumference of each drive tire. Adjust tire pressure within 12-16 psi range to try to make tire circumferences match as closely as possible. 3.5 MOWER DECK INSTALLATION 3.5.1 Release the wheel drive system by opening the drive wheel release valves (See 4.1.11). Roll the tractor to the mower deck assembly and allow the tractor assembly to tip backward until the rear of the engine deck contacts
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3.5.5 Mower Deck Stationary Idler Installation: Locate the two holes along the back center section of the deck (See Figure 2) and install the stationary idler and related parts (from bolt bag) in the right hand hole. Be sure the coned end of the disc spring washer is against the head of the bolt. Tighten hardware. 3/8-16 x 4 1/2 HEX CAPSCREW FIGURE 2 STATIONARY IDLER INSTALLATION 3.5.6 Install the deck drive belt around the clutch. Refer to belt routing decal. Be sure belt is in the clutch d
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4. OPERATION INSTRUCTIONS 4.1 Controls 4.1.1 Operator Presence Control (OPC) Levers: Located on the upper handle assembly directly above the handle grips. When these levers are depressed, the OPC system senses that the operator is in the normal operator's position. When the levers are released, the OPC system senses that the operator has moved from the normal operating position and will kill the engine if either the speed control lever is not in the neutral position or the PTO is engaged. 4.1.
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4.1.8 Ignition Switch: Located on the control console left side. The ignition switch is used to start and stop the engine. The ignition switch has three positions, “Off”, “On” and “Start”. Insert key into switch and rotate clockwise to the “On” position. Rotate clockwise to the next position to engage the starter (key must be held against spring pressure in this position). Operator must have speed control lever in neutral, OPC levers depressed and PTO disengaged to start engine. When engine
