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WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices can result in serious operator injury or even death. HOW TO AVOID THE HAZARD ♦ Keep all shields, guards and safety devices (especially the grass discharge system) in place and in proper working condition. ♦ Stop engine and wait for all moving parts to stop. Remove spark plug wire(s) or remove key before adjusting, servicing, or performing maintenance. ♦ I
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EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus shipment of six (6) line items or less. 2.
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CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation. OPERATOR'S MANUAL This manual contains assembly, operating, maintenance, adjustment, and safety instructions for your Exmark mower. BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY. By following the operating, maintenance and safety instructions, you will prolong the life of your m
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TABLE OF CONTENTS 1. SAFETY ............................................................................................PAGE 1.1 Safety Alert Symbol................................................................................... 1 1.2 Training ..................................................................................................... 1 1.3 Preparation............................................................................................. 1-3 1.4 Operation ................
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1. SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety messages which must be followed to avoid accidents. This symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The safety alert symbol appears above information, which alerts you to unsafe actions or situations and will be followed by the word DANGER, WARNING, or CAUTION. DANGER: Indicates an imminently hazardous situation which, if not avoided, WILL
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1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones and other foreign objects which may damage the equipment or cause personal injury to the operator or bystanders. WARNING POTENTIAL HAZARD ♦ Engine exhaust contains carbon monoxide, which is an odorless deadly poison. WHAT CAN HAPPEN ♦ Carbon monoxide can kill you. HOW TO AVOID THE HAZARD ♦ Do not run engine indoors or in a small confined area where dangerous carbon monoxide f
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DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite gasoline vapors. A fire or explosion from gasoline can burn you, others, and cause property damage. HOW TO AVOID THE HAZARD ♦ Purchase and store gasoline only in an approved container. ♦ Always place gasoline containers on the ground away from your vehicle before filling. ♦ Do not fill gasoline containers inside a vehicle or on a truck or tr
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1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence and proper training of the personnel involved in the operation, transport, maintenance and storage of the equipment. It is essential that all Operator Safety Mechanisms be connected and in operating condition prior to use for mowing. WARNING POTENTIAL HAZARD ♦ Operating engine parts,
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1.4.4 Use EXTREME caution when mowing and/or turning on slopes as loss of traction and/or control could occur. Mow across slopes with walk behind mowers, never up and down. Loss of control and/or loss of operator’s footing could result in a fall with an arm or leg getting under the mower or engine deck and sustaining serious injury. Drive slower on slopes. Progressively greater care is needed as the slope increases. DO NOT operate on slopes greater than 20 degrees. Watch for ditches, holes
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1.4.17 Be aware of the mower discharge direction and do not point it at anyone. 1.4.18 Do NOT operate the mower under the influence of alcohol or drugs. 1.4.19 Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. 1.4.20 If jump starting is required: (Electric start units only) a) connect the positive (+) power cable from the positive post on the booster battery to the positive terminal post on the starter solenoid switch (this post has the positive b
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WARNING POTENTIAL HAZARD ♦ Hydraulic fluid escaping under pressure can penetrate skin and cause injury. WHAT CAN HAPPEN ♦ Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. HOW TO AVOID THE HAZARD ♦ Make sure all hydraulic fluid hoses and lines are in good condition an all hydraulic connections and fittings are tight before applying pressure to hydraulic system. ♦ Keep body and ha
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PART NO. 1-303517 PART NO. 1-413421 LOCATION: Left Side of Rear LOCATION: Left Rear on Top of Engine Deck Surface of Engine Deck 17 HP Kawasaki Electric Start Only PART NO. 1-513747 LOCATION: Battery Cover PART NO. 1-603845 LOCATION: Rear Center of Top Surface of Engine Deck PART NO. 1-413214 Standard Pistol LOCATION: Right Side of Hydro Grip Handles Control Crank Arm PART NO. 1-303102 LOCATION: Upper Handle PART NO. 1-303293 LOCATION: On Top RH Sid
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Standard Pistol Grip Handles 15 & 17 HP Kawasaki Manual Start PART NO. 103-1974 PART NO. 103-1798 LOCATION: Console LOCATION: RH Side Console 36” Decks PART NO. 1-413206 LOCATION: Top of Cutter Deck Under Center Belt Shield ECS Handles PART NO. 103-2103 17 HP Kawasaki Electric Start LOCATION: Park Brake PART NO. 103-1976 Lever LOCATION: Console - 9 -
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48” & 52” Decks PART NO. 1-413327 LOCATION: Top Center of Cutter Deck Under Center Belt Shield ECS Handles 15 & 17 HP Kawasaki Manual Start PART NO. 103-1977 LOCATION: Console PART NO. 98-5954 LOCATION: Under Mower Deck Belt Shield(s) PART NO. 1-323540 LOCATION: Front of Mower Deck Top Surface ECS Handles ECS Handles PART NO. 103-2242 PART NO. 103-2243 LOCATION: LH Side of Console LOCATION: RH Side of Console - 10 -
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2. SPECIFICATIONS 2.1 MODEL NUMBER: Serial Nos. 320,000 & Higher: TT3615KA; TT4817KA; TT5217KA; TT3615KAC; TT4817KAC; TT5217KAC; TT4817KAEC; TT5217KAEC 2.2 ENGINE 2.2.1 Engine Specifications: See your Engine Owner's Manual. 2.2.2 3600 RPM (No Load). 2.3 FUEL SYSTEM 2.3.1 Capacity: 5.0 gal.(18.9 L.) 2.3.2 Type of Fuel: Regular unleaded gasoline, 87 octane or higher. In countries using the research method, it should be a 90 octane minimum. 2.3.3 Fuel Filter: Replaceable in-line 2.3.4 Fuel Shut
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2.9 TIRES 36” Drive 48” & 52” Drive Front Caster Pneumatic (Air-Filled) Pneumatic (Air-Filled) Semi-Pneumatic Size 16 x 6.50-8 16 x 7.50-8 9 x 3.50-4 Quantity 2 2 2 Tread Turf Master Turf Master Smooth Ply Rating 4 4 Pressure 14 psi (97 kPa) 14 psi (97 kPa) 2.10 DECK 2.10.1 Cutting Width: Model 36 in. ........................................35.25 in. (89.5 cm) Model 48 in. ........................................47.25 in. (120.0 cm) Model 52 in. ........................................52.00 in.
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2.12 TORQUE REQUIREMENTS BOLT LOCATION TORQUE Blade Mounting Bolt .................................................... 115-120 ft-lbs. Cutter Housing Spindle Nut.............................................. 75-80 ft-lbs. Anti-Scalp Roller Bolts...................................................... 40-45 ft-lbs. Mower Deck Support/Engine Deck Mount ........................ 30-35 ft-lbs. Engine Mounting Bolts 15 &17 HP Kawasaki ........................................15-20 ft-lbs. 3. ASSEMBLY
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CAUTION POTENTIAL HAZARD ♦ If the ignition is in the “ON” position there is potential for sparks and engagement of components. WHAT CAN HAPPEN ♦ Sparks could cause an explosion or moving parts could accidentally engage causing personal injury. HOW TO AVOID THE HAZARD ♦ Be sure ignition switch is in the “OFF” position before charging the battery. 3.2.3 Connect the negative battery cables. NOTE: If the positive cable is also disconnected, connect the positive (red) cable to the positive terminal
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3.9 Route the throttle cable along the right side of the upper handle, under the fuel tank support, and position the cable on the left side of the engine. Attach throttle cable to engine: a) Position the throttle control lever (located on console) ¼” (6mm) from the upper end of the slot. b) Attach inner wire of the throttle cable to the top hole in the throttle control lever as shown in Figure 2. c) Loosen the clamp, place the cable behind it and pull on the cable to move the throttle linkage to
