Summary of the content on the page No. 1
Summary of the content on the page No. 2
W ARNING ! FAILURE TO FOLLOW CAUTIOUS OPERATING PRACTICES CAN RESULT IN SERIOUS OPERATOR INJURY. CAUTION ! 1. Keep all shields, guards and safety devices (especially grass discharge system) in place and in proper working condition. 2. Stop engine and remove spark plug wire(s) or remove key before adjusting, servicing, or performing maintenance. 3. When mower deck becomes clogged, stop engine and remove spark plug wire(s) or remove key before cleaning blockage. 4. Keep hands, feet,
Summary of the content on the page No. 3
EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus shipment of six (6) line items or less. 2.
Summary of the content on the page No. 4
CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation. OPERATOR'S MANUAL This manual contains assembly, operating, maintenance, adjustment and safety instructions for your Exmark mower. BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY. By following the operating, maintenance and safety instructions, you will prolong the life of your mo
Summary of the content on the page No. 5
TABLE OF CONTENTS 1. SAFETY PAGE 1.1 Safety Alert Symbol ...............................1 1.2 Training ..........................................1 1.3 Preparation .....................................1-2 1.4 Operation .......................................2-3 1.5 Maintenance & Storage .............................4 1.6 Riding Attachments ................................4 1.7 Safety Signs ....................................4-6 2. SPECIFICATIONS 2.1 Model Numbers ......................
Summary of the content on the page No. 6
1. SAFETY 1.1 SAFETY ALERT SYMBOL THIS SAFETY ALERT SYMBOL IS USED BOTH IN THIS MANUAL AND ON THE MACHINE TO IDENTIFY IMPORTANT SAFETY MESSAGES WHICH MUST BE FOLLOWED TO AVOID ACCIDENTS. THIS SYMBOL MEANS: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The safety alert symbol appears above information which alerts you of unsafe actions or situations and will be followed by the DANGER WARNING CAUTION word , , or . When used with the word DANGER: IT DENOTES THAT AN EXTREME HAZARD EXISTS WHICH
Summary of the content on the page No. 7
•••• Fuel is Highly Flammable. DO NOT smoke while refueling. Refuel only in a well ventilated area, or refuel outdoors. •••• Store fuel in containers specifically designed for this purpose. Add fuel before starting the engine. •••• Never remove the cap of the fuel tank or add fuel when engine is running or when the engine is hot. Never fill the fuel tank so that the fuel •••• level rises above a level that is 1/2” below the bottom of the filler neck to allow for fuel expansion and prevent fuel s
Summary of the content on the page No. 8
1.4.9 Start the engine carefully with feet well away from the blades. 1.4.10 Keep hands, feet and clothing away from rotating parts while the mower is being operated. 1.4.11 Stop the engine and disconnect the spark plug wire(s)and/ or remove key: a) Before checking, cleaning or working on the mower. b) After striking a foreign object (inspect the mower for damage and make repairs before restarting and operating the mower). 1.4.12 Stop the engine: a) Before clearing blockages. b) Before removi
Summary of the content on the page No. 9
1.5 MAINTENANCE AND STORAGE 1.5.1 For engine maintenance, follow the engine manufacturer's recommendations precisely as stated in the engine manual. 1.5.2 If carburetor adjustment is necessary, stand to one side and keep feet and hands clear while making adjustments. 1.5.3 Keep engine and engine area free from accumulation of grass, leaves, excessive grease or oil and other debris which can accumulate in these areas. These materials can become combustible and may result in a fire. 1.5.4 Store fu
Summary of the content on the page No. 10
PART NO. 323688 LOCATION: Console PART NO. 303508 LOCATION: Right Rear Corner of Deck PART NO. 323550 LOCATION: Upper Handles PART NO. 403005 (Both Sides) LOCATION: Front Corners of Deck PART NO. 303517 LOCATION: Left Side, Rear Surface Engine Deck 8.5 HP B&S PART NO. 543631 LOCATION: Upper Handle Console KAWASAKI,KOHLER & 10.5 HP B&S PART NO. 323689 LOCATION: RH Side of Console - 5 -
Summary of the content on the page No. 11
PART NO. 403162 PART NO. 323427 LOCATION: 48” Decks LOCATION: 32” & 36” Decks PART NO. 303293 LOCATION: Top Right Side Fuel Tank PART NO. 403143 LOCATION: Right Rear of Engine Deck PART NO. 513746 LOCATION: Engine Blower PART NO. 303518 Housing Next LOCATION: Transmission Shifter Plate to Muffler 2. SPECIFICATIONS 2.1 MODEL NUMBER: Serial No.s 150,000 –189,999 Serial No.s 150,000 and Higher M329B; M3213KC M3213KA; M3613KA; M3613KC; Serial No.s 190,000 and Higher M3614KA; M3615KC; M4814KA; M481
Summary of the content on the page No. 12
2.3.3 Fuel Filter: Replaceable in-line 2.3.4 Fuel Shut Off Valve: in-line, 1/4 turn 2.4 SAFETY INTERLOCK SYSTEM Operator must have the transmission in neutral and blades disengaged to start engine. Release of Operator Presence Control (OPC) levers will cause engine to stop if transmission . is not in neutral and/or blade drive is engaged 2.5 STEERING/BRAKE CONTROL Fingertip drive control levers provide independent control of traction, braking and neutral to each drive wheel for moving, stopp
Summary of the content on the page No. 13
2.9.6 Cutting Height: Adjusts in 1/4" (.63 cm) or smaller increments by various adjustments of caster spacers, blade spacers and axle height, from 1” to 4 1/4” (2.5 cm - 10.8 cm). 2.10 DIMENSIONS 2.10.1 Overall Width: 32" 36" 48" 48” ♦ ♦ ♦ ♦ ◊◊◊◊ Discharge chute 42.45 in. 46.1 in. 58.1 in. 58.2 in. down 107.8 cm 117.1 cm 147.6 cm 148.0 cm Up 32.75 in. 36.4 in. 48.4 in. 48.1 in. (transport only) 83.2 cm 92.5 cm. 122.9 cm 122.2 cm 32" 36" 48" 48” ♦ ♦ ♦ ♦ ◊◊◊◊ Overall Leng
Summary of the content on the page No. 14
3.5 Install casters to front of deck using appropriate hardware from the bolt bag (eight 3/8 x 3/4" bolts and eight 3/8" whizlock nuts); tightening the lower four bolts first, then the top four. 3.6 Loosen the 5/16" hardware at the two (2) discharge deflector hinge points so that the deflector is snug, but can be moved up and down freely. 3.7 Mount the fuel tank on the tank support. Apply retaining adhesive Fel-Pro Pro-Lock ‘Retaining Type I or Retaining II’ or Loctite RC 609 or 680 on the two
Summary of the content on the page No. 15
FIG. 2 UPPER HANDLE HEIGHT ADJUSTMENT 3.8.1 Attach throttle cable to engine. For Kohler, Kawasaki, and B&S 10.5 hp Engines "positive" with detents in throttle cable for both idle and full throttle positions. a)Position the throttle control lever (on console) in the full throttle (but not choke) position. You will feel a detent when the throttle control lever is approximately 3/4" from the upper end of the slot -- this is the full throttle position. b)Route the throttle cable along the ri
Summary of the content on the page No. 16
FIG 4 KAWASAKI SPEED CONTROL (THROTTLE CABLE HOOK-UP) FIG 5 B&S 10.5 hp SPEED CONTROL (THROTTLE CABLE HOOK-UP) d) Pull cable upward (rearward for B&S) until alignment holes in control plate lever and control plate line up. For Kawasaki a 15/64 drill bit can be inserted through these two holes to align them. For Kohler use a 19/64 drill bit. For B&S 10.5 hp use a 1/8” drill bit. Once holes are aligned, tighten clamp onto throttle cable. e) Check that the choke adjusting screw just comes in co
Summary of the content on the page No. 17
For B&S 8.5 hp Engines, a) Position the throttle control lever (on console) 1/8" from the lower end of the slot. Route the throttle cable along the right side of the upper handle, under the fuel tank support, and position the cable on the left side of the engine. b) Attach the inner wire to the appropriate throttle control slider on the engine. Loosen the cable clamp on the engine, place the cable behind it and push ahead on the cable to move the throttle linkage to the "stop" position. Tig
Summary of the content on the page No. 18
FIG. 7 THIS CLEARANCE SHOULD BE EQUAL FIG. 6 SHIFTER LEVER TO TRANSMISSION FIG. 8 THIS CLEARANCE SHOULD BE EQUAL 3.8.5 Install and adjust wheel drive linkages. a) Screw threaded end of drive linkages into swivels in wheel drive idler arms. b) Insert clevis pin from bolt bag through drive linkage, lever and slot in the neutral lock/park brake latches (See Figure 9). Make proper adjustments before adding hairpins. Neutral Lock/Park Brake Latch Clevis Pin Drive Li
Summary of the content on the page No. 19
3/16” TO 1/4” Neutral Lock / Park Brake Latch Drive Linkage FIG. 10 NEUTRAL LOCK LEVER CLEARANCE NOTE: Neutral lock/park brake latch clearance should be checked when there is a slight upward force placed on the drive levers to remove any "slack" in the linkage. After clevis pin has been inserted, install hairpin into hole on the clevis pin between the neutral lock/park brake latch and drive lever (See Figure 11). Repeat procedure on opposite side of unit. Drive Linkage Clevis Pin Left Side D
Summary of the content on the page No. 20
3.8.8 Route the long, unattached wiring harness lead up the left hand side of the handle and connect the two leads, in any order, to the operator presence control switch terminals on the inside of the control console. Fasten the lead to the handle with two large wire ties, from bolt bag, one at the upper end of the handle next to the console and one at the very lower end of the handle where it attaches to the fuel tank support. 3.9 If the unit is shipped without the muffler attac
