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5000 SERIES
ZTR®
OPERATORS MANUAL
2003
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IMPORTANT - READ CAREFULLY ® ® The Dixon ZTR Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operators manual carefully and become completely familiar with the controls. The information contained in this manual applies to all ® ® Dixon ZTR 5000 Series Mowers. Your Dixon dealer will gladly answer any questions. See your dealer for warranty service, par
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INDEX Page Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-14 Seat Adjustment Instructions. . . . . . . . . . . . . . . . . . . . . . . . .15 Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-20 Operation Instructions. . . . . . . . . . . . . . . . . . . 21-32 Care & Mainte
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SAFETY RIDING LAWN MOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH. The most common causes of injury to the operator or bystander... BLADE CONTACT TIP OVER RUN OVER BACK OVER ...read and understand this manual to prevent injuries. 4
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SAFETY Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING (highlighted in orange) indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION (highlighted in yellow) indicates a potentially hazardous
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SAFETY Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: Read, understand, and follow all instructions in the manual and on the mower before starting. Only allow responsible adults, who are familiar with the instructions, to operate the mower. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop mower if anyon
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SAFETY GENERAL OPERATION (continued): Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the mower while under the influence of alcohol or drugs. Watch for traffic when operating near or crossingroadways. Use extra care when loading or unloading the mower into a trailer or truck. Do not ride the mower when loading and unloading. Always wear safety goggles or safety glasses wit
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SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it! DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide obstacles. Use slow speed. Tir
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SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn mower off if a child enters the area. Before and during backing, look BEHIND and DOWN for small children. Never carry children
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SAFETY SERVICE: Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove fuel cap or add fuel with engine running. Allow engine to cool before refueling. Do not smoke while refueling. Never refuel the mower indoors. Never store the mower or fuel container inside a building where there is an open flame. If fuel is spilled on clothing, change clothing immediately. To prevent fire and explosion caused by static
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SAFETY SERVICE (continued): Never run a mower inside a closed area. The exhaust fumes are toxic. Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep mower free of grass, leaves, or other debris buildup. Clean up oil or fuel spillage. Allow mower to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before res
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DIXON LIMITED WARRANTY POLICY - HYDRO GEAR MODELS 5000 - 6000 - 7000 Series Mowers WARRANTY: Dixon Commercial Warranty is for a period of one (1) year from date of purchase or 400 hours of use, whichever occurs first. Mowers used for Homeowner Application (used only at owners primary place of residence) are warranted for two (2) years from date of purchase. DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING
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SPECIFICATIONS Model ZTR 5004/5005 CHASSIS: 11 GA - rectangular tube BODY: Two piece-made of rotational molded polyethylene. Front body contains access panels for battery service & engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. SEAT: Designed for operator comfort by use of high-density closed cell foam padded back rest and arm rests, TM upholstered with Cordura water-repellent fabric. Seat is adjustable fore and aft. MOWER DECK: Two decks
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SPECIFICATIONS Model ZTR 5023 CHASSIS: 11 GA - rectangular tube BODY: Two piece - made of high-density polyethylene. Front body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. SEAT: Designed for operator comfort by use of high density closed cell TM foam padded back and arm rests, upholstered with Cordura water-repellent fabric. Seat is adjustable fore and aft. MOWER DECK: Two decks are availabl
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SEAT ADJUSTMENT INSTRUCTIONS 5000 Series Models 1. Grasp seat slide adjuster and move it intoadjustment position. 2. Slide seat forward or backward. 3. Release seat slide adjuster. 15
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CONTROLS CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD: •From neutral position, gently push both control levers forward. •To increase speed, move levers further forward. TO GO BACKWARD: •From neutral position, gently pull both control levers toward you. TURNING: •Turning is controlled by moving one control lever slightly forward or rearward of the other. •To turn left, move left lever rearward of the right lever. •To
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CONTROLS CHOKE CONTROL LEVER: •Located on control panel to operators right. •Used to start a cold engine. THROTTLE CONTROL LEVER: •Located on control panel to operators right. •Controls engine speed, slow to maximum. •While moving, throttle control should be set to MAXIMUM for wide open setting to insure adequate cooling of the engine and to maintain mower deck blade speed. 17
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CONTROLS PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. CAUTION Engage parking brake before starting engine. TO SET PARKING BRAKE: The hand operated brake is located at the left hand side of the mower. To engage brake, pull lever up (to the rear). To release brake, move lever forward (down). Note: Always set parking brake before dismounting. Release parking brake before moving mower. HYDRO GEAR
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CONTROLS BLADE DRIVE: •Located on control panel to operators right. To engage blade: Pull up on switch. To disengage blade: Push down. CIRCUIT BREAKER: •Located on control panel to operators right. •Protection of the electrical system is by (1) 15 amp circuit breaker. •If circuit breaker trips, push button to reset. •If this condition repeats, consult dealer for inspection and repair. MOWER DECK CUT HEIGHT LIFT LEVER: •Located to the right and front of operator. •Controls the cutti
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CONTROLS TO FREE WHEEL MACHINE (UNLOCK TRANSMISSION): Always turn off engine before engaging or disengaging the hydro release (free wheel) valves. Never attempt to move the by-pass keeper with the engine running. Move end of by-pass keepers to depress plunger (valve) at rear of each hydro pump. Release parking brake. To engage the transmission, move by-pass keepers so plungers return to their normal positions. NOTE: Before pushing or towing tractor, transmission must be unlocked, and parking b
