Summary of the content on the page No. 1
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:38 PM Page 1
IMPORTANT: IMPORTANT : IMPORTANTE:
Read Before Using Lire avant usage Leer antes de usar
Operating/Safety Instructions
Consignes de fonctionnement/sécurité
Instrucciones de funcionamiento y seguridad
4000
P.O. Box 1468 Racine, Wisconsin 53401
Call Toll Free for Pour obtenir des informations Llame gratis para
Consumer Information et les adresses de nos centres obtener información
& Service Locations de service après-vente, para el
Summary of the content on the page No. 2
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:38 PM Page 2 General Power Tool Safety Warnings Read all safety warnings and instructions. Failure to follow the warnings WARNING ! and instructions may result in electric shock, fire and/or serious injury. SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE The term “power tool” in all of the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. power tool. Do not use a power tool while Work
Summary of the content on the page No. 3
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:38 PM Page 3 Disconnect the plug from the power source Keep cutting tools sharp and clean. Properly and/or the battery pack from the power tool maintained cutting tools with sharp cutting before making any adjustments, changing edges are less likely to bind and are easier to accessories, or storing power tools. Such control. preventive safety measures reduce the risk of Use the power tool, accessories and tool starting the power tool accidenta
Summary of the content on the page No. 4
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:38 PM Page 4 Safety Rules for Rotary Tools Hold tool by insulated gripping surfaces or in line with the brush. Loose bristles or when performing an operation where the wires will be discharged during the run-in time. cutting tool may contact hidden wiring or Wire and bristle brushes must never be its own cord. Contact with a "live" wire will operated at speeds greater than make exposed metal parts of the tool "live" 15,000/min. Direct the dis
Summary of the content on the page No. 5
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:38 PM Page 5 Safety Rules for Rotary Tools - (cont.) Never start the tool when the bit is Regularly clean the tool's air vents by engaged in the material. The bit cutting compressed air. Excessive accumulation of edge may grab the material causing loss of powdered metal inside the motor housing may control of the cutter. cause electrical failures. Avoid bouncing and snagging the wheel, Do not allow familiarity gained from especially when worki
Summary of the content on the page No. 6
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:38 PM Page 6 Symbols IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer. Symbol Name Designation/Explanation V Volts Voltage (potential) A Amperes Current Hz Hertz Frequency (cycles per second) W Watt Power kg Kilograms Weight min Minutes Time s Seconds Time Diameter Size of drill bits, grindin
Summary of the content on the page No. 7
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:38 PM Page 7 Functional Description and Specifications Disconnect the plug from the power source before making any ! WARNING assembly, adjustments or changing accessories. Such preventive safety measures reduce the risk of starting the tool accidentally. Model 4000 High Speed Rotary Tool VARIABLE SPEED DIAL CORD BRUSH COVER (one on each side) ON/OFF SWITCH SHAFT LOCK HANGER BUTTON VENTILATION OPENINGS VENTILATION OPENINGS COLLET SHAFT WRENCH C
Summary of the content on the page No. 8
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:38 PM Page 8 Assembly Always unplug Rotary Tool Note: Most rotary tool kits do not include all ! WARNING before changing accessories, four collets sizes. changing collets or servicing your Rotary COLLET IDENTIFICATION CHART Tool. Collet sizes can be identified by the rings COLLET SHAFT on the back end of collet. WRENCH LOCK BUTTON 1/32" Collet has one (1) ring. 1/16" Collet has two (2) rings. 3/32" Collet has three (3) rings. 1/8" Collet h
Summary of the content on the page No. 9
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:38 PM Page 9 Operating Instructions Dremel 4000 It is this high speed, along with its compact Thank you for purchasing the Dremel 4000. size and wide variety of special accessories This product was designed by the many and attachments, that makes the Rotary Tool Dremel users who passionately use their differ ent from other tools. The speed enables rotary tools daily. This tool was designed to it to do jobs low speed tools cannot do, such give
Summary of the content on the page No. 10
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:38 PM Page 10 Questions or Problems? Call 1-800-437-3635 or check our website at www.Dremel.com FIG. A FIG. B For best control in close work, grip the The “Golf Grip” method of holding the Rotary Tool like a pencil between your tool is used for more aggressive thumb and forefinger. operations such as grinding a flat surface or using cutoff wheels. For performing precision tasks a separate nose piece is available in some kits. It has a tapered
Summary of the content on the page No. 11
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:38 PM Page 11 the type of accessory being used. These The point to remember is this: Many charts enable you to select both the applications and accessories in our line will correct acces sory and the optimum speed provide the best performance at full speed, but at a glance. for certain materials, applications, and accessories, you need slower speeds, which is The speed of Rotary Tool is controlled by the reason our variable speed models are se
Summary of the content on the page No. 12
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:38 PM Page 12 Maintenance Information Service FIG. C Preventive maintenance ! WARNING per formed by unauthorized pers o n nel may result in misplacing of internal wires and components which could cause serious hazard. We recommend that all tool service be performed by a Dremel Service Facility. To avoid injury from ! WARNING unexpected starting or electrical shock, always remove plug from wall outlet before performing service or cleaning.
Summary of the content on the page No. 13
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:38 PM Page 13 BEARINGS Ventilation openings and switch levers must be Model 4000 has ball bearing construction. kept clean and free of foreign matter. Do not Under normal use no additional lubrication is at tempt to clean by inserting pointed objects required. through openings. Cleaning Certain cleaning agents ! CAUTION To avoid accidents always and sol vents damage ! WARNING dis connect the tool from plastic parts. Some of these are: gasoline
Summary of the content on the page No. 14
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:38 PM Page 14 Screw Mandrel N° 401 This is a screw mandrel used with the felt polishing tip and felt polishing wheels. 1/8" EZ Lock Mandrel N° 402 shank. The Dremel EZ Lock makes accessory changes easy as PULL - TWIST - RELEASE. The one-piece mandrel design simplifies the process of changing cutting wheels, buffs and Small Screw Mandrel N° 402 detail abrasive brushes (EZ Lock compatible This is a mandrel with a small screw at its tip, accesso
Summary of the content on the page No. 15
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:38 PM Page 15 Dremel Accessories (Cont.) 3. Apply the brush to the work in such a way that as much of the brush face as possible is in full contact with the work. Applying the side or edge of the brush to the work will result in wire breakage and shortened brush life. Wire Brushes CORRECT: Three different shapes of wire brushes are Wire tips doing the work. available. For best results wire brushes should be used at speeds not greater than 15,0
Summary of the content on the page No. 16
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:39 PM Page 16 Dremel Accessories (Cont.) used for slicing, cutting off and similar operations. Use them for cutting off frozen bolt heads and nuts, or to reslot a screw head Sanding Accessories which has become so damaged that the Sanding discs in fine, medium and coarse screwdriver won’t work in it. Fine for cutting grades are made to fit mandrel No. 402. They BX cable, small rods, tubing, cable and cutting can be used for nearly any small sa
Summary of the content on the page No. 17
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:39 PM Page 17 Speed Settings * Speed for light cuts; Caution - burning on deep grooves. • Depending on cutting direction relative to grain. Note: Each number settings listed in the speed charts = 000 RPM’s High Speed Cutters Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass Number Wood Wood /Plastic Brass, etc. Stone 100, 121, 131 25-35 25-35 12-17 12-17 18-24 -- - 114, 124, 25-35 12-17 9-11 12-17 12-17 -- - 134, 144 190 25-35
Summary of the content on the page No. 18
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:39 PM Page 18 Speed Settings (Continued) * Speed for light cuts; Caution - burning on deep grooves. • Depending on cutting direction relative to grain. Note: Each number settings listed in the speed charts = 000 RPM’s Tungsten Carbide Cutters Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass Number Wood Wood /Plastic Brass, etc. Stone 9901, 9902, 25-35 18-24 9-11 25-35 12-17 18-24 18-35 18-35 9903, 9904, 9905, 9906, 9909, 9910,
Summary of the content on the page No. 19
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:39 PM Page 19 Speed Settings (Continued) * Speed for light cuts; Caution - burning on deep grooves. • Depending on cutting direction relative to grain. Note: Each number settings listed in the speed charts = 000 RPM’s Chain Saw Sharpening Stones Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass Number Wood Wood /Plastic Brass, etc. Stone 453, 454, -- - 25-35 -- - - 455 Cutting Accessories Catalog Soft Hard Laminates Steel Alumi
Summary of the content on the page No. 20
DM 2610005595 05-09:DM 2610005595 05-09 5/27/09 2:39 PM Page 20 Speed Settings (Continued) * Speed for light cuts; Caution - burning on deep grooves. • Depending on cutting direction relative to grain. Note: Each number settings listed in the speed charts = 000 RPM’s Flapwheels Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass Number Wood Wood /Plastic Brass, etc. Stone 502, 503, 504, 25-35 18-24 5-8 25-35 18-35 -- - 505 Finishing Abrasive Buffs Catalog Soft Hard Laminates Ste
