Subaru Robin Power Products EH035 user manual

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PARTS
MANUAL
Models
EH035
ENGINE
PUB-EP5862
Rev. 06/04

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940 Lively Blvd. • Wood Dale, IL 60191 • USA • Phone: 630-350-8200 • Fax: 630-350-8212 e-mail: sales@robinamerica.com • www.robinsubaru.com © Copyright 2004 Robin America, Inc.

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HOW TO USE THIS MANUAL Robin engines are identifi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifi cations. Each specifi cation will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other signifi cant difference. In order the identify the correct service part number, it is important to confi rm the specifi ca- tion and code numbers for your engine. All Robin 4 cycle engine

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MANUAL LAYOUT 1 4 3 2 1 9 6 7 2 3 5 8 4 1. SECTION NAME Parts are broadly classifi ed according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same

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GROUP INDEX Group Name Page CRANKCASE GROUP............................................................................... 6 CRANKSHAFT, PISTON GROUP.............................................................. 8 INTAKE and EXHAUST GROUP.............................................................. 10 COOLING and STARTING GROUP......................................................... 14 FUEL, LUBRICANT GRO

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SECTION 1 CRANKCASE GROUP FIG. 100 EH035 - 6 - 06-04

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SECTION 1 CRANKCASE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 593-10050-00 CYLINDER BLOCK AY 1 100 95 011-90594-70 SOCKET HEAD BOLT 4 100 96 011-90598-60 SOCKET HEAD BOLT 4 100 270 592-65006-00 OIL GAUGE 1 100 280 021-31699-90 GASKET 1 100 410 593-65000-00 OIL CASE 1 100 415 593-65001-00 GASKET, CASE 1 100 420 004-36051-80 SCREW AY 4 100 665 592-15014-00 SPACER 2 100 680 593-10040-00 ROC

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SECTION 2 CRANKSHAFT, PISTON GROUP FIG. 200 EH035 - 8 - 06-04

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SECTION 2 CRANKSHAFT, PISTON GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 593-20030-00 CRANKSHAFT 1 200 45 044-01299-50 OIL SEAL, L 1 200 46 044-01099-70 OIL SEAL, S 1 200 48 593-25010-00 CLIP 1 200 55 013-00699-40 BOLT 1 200 350 593-25009-00 PISTON PIN 1 200 360 593-25004-00 PISTON 1 200 370 593-20040-00 PISTON RING SET 1 200 380 056-50999-90 CLIP 2 200 EH035

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SECTION 3 INTAKE and EXHAUST GROUP FIG. 300 900 521 520 514 EH035 - 10 - 06-04

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SECTION 3 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 592-35005-01 CAMGEAR SHAFT 1 300 30 593-30030-00 CAMGEAR AY 1 300 50 592-35000-01 CAMLIFTER 1 300 55 592-35006-00 CAMLIFTER SHAFT 1 300 60 593-35002-00 VALVE SPRING 2 300 70 593-35003-00 RETAINER SPRING 2 300 80 593-35005-00 INTAKE VALVE 1 300 90 593-35004-00 EXHAUST VALVE 1 300 200 593-35001-00 ROCKER SHAFT 1 300 210

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SECTION 3 INTAKE and EXHAUST GROUP FIG. 300 900 521 520 514 EH035 - 12 - 06-04

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SECTION 3 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 895 024-01399-70 O RING 1 300 896 024-01599-90 O RING 1 300 900 593-60020-00 CARBURETOR 1 Walboro Part Number WYL-173-1 300 The following kits are available from Walboro Carburetor Repair Kit - K20-WYL Gasket/Diahpragm Kit - D11-WYL EH035 - 13 -

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SECTION 4 COOLING and STARTING GROUP FIG. 400 EH035 - 14 - 06-04

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SECTION 4 COOLING and STARTING GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 593-55002-00 BLOWER HOUSING 1 400 40 011-90595-31 SCREW and WASHER 4 400 60 593-35006-00 INSULATOR, CARBURETOR 1 400 80 004-36051-80 SCREW AY 2 400 81 014-00593-70 SCREW AY 1 400 90 593-55007-00 CYLINDER COVER 1 Yellow 400 593-55015-00 CYLINDER COVER 1 EH035AX0306 400 91 593-55005-00 PLUG COVER 1 400 95 014-00593-70 S

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SECTION 5 FUEL LUBRICANT GROUP FIG. 500 EH035 - 16 - 06-04

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SECTION 5 FUEL LUBRICANT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 593-65002-00 FUEL TANK 1 500 30 592-60160-00 FUEL TANK CAP 1 500 40 523-65039-00 FILTER 1 500 80 593-60030-00 TUBE 1 500 90 056-10599-90 HOSE CLAMP 1 500 110 503-65002-00 PLATE 1 500 111 503-65003-00 PLATE 1 500 112 519-65003-01 DAMPER 1 500 EH035 - 17 -

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SECTION 6 ELECTRIC DEVICE GROUP FIG. 600 60 61 70 EH035 - 18 - 06-04

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SECTION 6 ELECTRIC DEVICE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 593-70010-20 FLYWHEEL 1 700 11 593-70010-10 IGNITION COIL 1 700 30 014-00499-20 SCREW 2 700 50 525-70180-01 WIRE CP 1 EH035AX0302 700 1 EH035AX0303 Phat Boy 700 1 EH035AX0304 700 1 EH035AX0305 700 1 EH035AX0307 Vibra Strike/Lindley 700 1 EH035AX0308 Zooma - APP 700 1 EH035AX0309 Mosquito/Apache 700 50 593-70

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SECTION 7 CLUTCH GROUP FIG. 700 EH035 - 20 - 06-04