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Electric Control Valves/
Controller with Electric Actuator
Type 3222/5724, Type 3222/5725 and Type 3222/5757
Type 3222/5757 Globe Valve mounted on
Type 3222/5725 Globe Valve mounted on
Controller with Electric Actuator
Controller with Electric Actuator
Mounting and
Operating Instructions
EB 5766 EN
Edition July 2008
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Contents Contents Page 1 Design and principle of operation . . . . . . . . . . . . . . . . . . . 4 1.1 Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.1 Mounting position . . . . . . . . . . . .
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General safety instructions General safety instructions The control valves may only be mounted, started up or serviced by fully trained and qualified personnel, observing the accepted industry codes and practices. Make sure employees or third persons are not exposed to any danger. All safety instructions and warnings in these mounting and operating instructions, particularly those concerning assembly, start-up and maintenance, must be observed. The control valves fulfill the requirements of th
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Design and principle of operation synchronous motor of the actuator and is 1 Design and principle of transferred over the connected gear as a operation positioning force onto the actuator stem. The control valves consist of a single-seated The Type 5757, Type 5724 and Type 5725 Type 3222 Globe Valve and either a are particularly suitable for DHW heating in Type 5757, Type 5757-7 or Type 5724 instantaneous heating systems and for fixed Controller with Electric Actuator or a Type set point control
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Design and principle of operation 1 Valve body 2 Seat 3 Plug 4 Plug stem 5 Valve spring 6 Guide nipple 7 Balancing bellows 8 Balancing piston 10 Controller with electric actuator Type 3222/5724 Special version for temperatures up to 200 °C and Type 3222/5757 with plug balanced by a bellows Fig. 1 · Type 3222/5757 and Type 3222/5724 Electric Control Valves/Controller with Electric Actuator EB 5766 EN 5
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Design and principle of operation 1.2 Technical data 1. Single-seated Type 3222 Globe Valve Nominal size DN 15 20 25 32 40 50 Version with threaded ends with flanges ������ as flanged body Thread size G ½¾ 1 ––– Version with female thread � � � – – – Nominal pressure PN 25 Seat/plug sealing Metal sealing for K ≤ 2.5 · Soft sealing for K ≥ 3.6 VS VS Rated travel mm 6 12 Rangeability 50 : 1 Leakage class acc. to DIN EN 1349 Class I (< 0.05 % of K coefficient) VS Version for water, oil and other li
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Design and principle of operation Nominal size DN 15 20 25 32 40 50 Thread size G ½¾ 1 ––– K coefficients VS Version with female thread 3.6 5.7 7.2 – – – Version with male thread 4 6.3 8 16 20 25 0.1· 0.16 · 0.25 · 0.4 1.0 · 1.6 · 2.5 Reduced K coefficients VS ––– 5) 6) 0.63 · 1.0 · 1.6 · 2.5 4 · 3.6 Rated travel mm 6 12 1) Use an intermediate insulating piece for temperatures above 130 °C to protect the actuator 2) DN 15 to 25 with Type 5757 Actuator: Use an intermediate insulating piece for te
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Design and principle of operation 2. Controllers with electric actuators 5757 5724 5725 Type 5757-7 5757 -10 -13 -20 -23 -10 -13 -20 -23 Nominal size DN 15 to 25 15 to 25 15 to 25 32 to 50 15 to 25 32 to 50 DHW heating in instantaneous heating systems, Scope of application Heating fixed set point control circuits in mechanical engineering Safety function Without Without With Rated travel mm 6 6 6 12 12 6 6 12 12 Transit time for rated travel s 20 35 18 70 35 35 18 70 35 Transit time upon fail-sa
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Installation Install a strainer (SAMSON Type 2 NI) 2 Installation upstream of the control valve to prevent any sealing parts, weld spatter or other Caution! foreign matter carried along by the pro- Versions designed to handle temperatures cess medium from impairing the proper up to 200 °C must be fitted with the dark functioning of the valve, in particular, the gray graphite supplied with the valve. Do tight shut-off. not use the UDP seals available as accesso- The valve must be installed free
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Attaching the actuator to the valve 3 Attaching the actuator to the 3.2 Type 5724/5725 Controller valve with Electric Actuator If the actuator has not already been Type 5724 mounted on the valve by the manufacturer 1. Turn the handwheel (see section 5.2) or when the original actuator on a valve is counterclockwise to retract the actuator to be replaced with a controller with electric stem as far as it will go. actuator, proceed as follows. 2. Place the actuator on the connection piece and secure
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Electrical connections 4 Electrical connections 4.1 Type 5757-7 Controller with Electric Actuator Upon installing the electrical cables, Heating application: The controller with you are required to observe the regula- electric actuator requires a Pt 1000 temper- tions concerning electrical power in- ature sensor to be connected to measure the stallations according to DIN VDE 0100 flow temperature. Depending on the control as well as the regulations of your local task, an outdoor sensor or a room
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Electrical connections The default setting (WE) is configured for an application with a Pt 1000 flow temperature VS RüS AS 230 V, 50 Hz sensor and water flowmeter (see Fig. 3). 4.3 Type 5724/5725 Controller * with Electric Actuator 1L 2 34 5 6 NL´ Domestic hot water heating in instanta- neous heating system: The electric wiring or ye rd br blk gr br bl blk options are the same as for the Type 5757 Controller with Electric Actuator, (see Fig. 2 · Wiring of Type 5757-7 (default) section 4.2). In a
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Manual override Type 5725 5 Manual override The direction of action and travel can be Caution! read off the travel indication scale. The actuator is live! 5.1 Type 5757/-7 Controller 1. Undo the front cover and place a 4 mm with Electric Actuator hex screwdriver onto the red actuating shaft. Caution! 2. Turn the screwdriver counterclockwise Only activate the handwheel when the actu- only, and only until the travel final value ator is disconnected from the power supply. is reached at the maximum,
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Operation 6 Operation The controllers with electric actuators are adapted to the required control task by configuration and parameterization per- formed in TROVIS-VIEW Operator Interface: Type 5757-7: TROVIS-VIEW 6661-1066 Type 5757: TROVIS-VIEW 6661-1062 Type 5724 and Type 5725: TROVIS- VIEW 6661-1060 Note! Instructions on how to operate the TROVIS-VIEW Operator Interface as well as on the function and parameter settings are contained in the Mounting and Operating Instructions EB 5757-7 E
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Maintenance 7 Maintenance The control valve is subject to natural wear. Depending on the conditions the valve is op- erated in, it needs to be checked at regular intervals. If leakage to the atmosphere occurs, remove the valve from the pipeline and replace the damaged parts. Warning! For maintenance work on the valve, make sure the relevant section of the pipeline is depressurized and, depending on the process medium, drained as well. For high medium temperatures, allow the section of the pipeli
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Dimensions in mm and weights 8 Dimensions in mm and weights Nominal size DN 15 20 25 32 40 50 Thread size G ½¾ 1 ––– Pipe Ød 21.3 26.8 33.7 42 48 60 Thread size R G ¾ G 1G 1¼ G 1¾G 2G 2½ Width across flats SW 30 36 46 59 65 82 Length L 65 70 75 100 110 130 Length with welding ends L1 210 234 244 268 294 330 Height H2 45.5 94 Versions for temperatures up to 200 °C 140 185 and with intermediate insulating piece Height H3 30 55 Weight without actuator approx. kg 1.4 1.8 2.3 4.0 4.4 6.8 Versions for
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Dimensions in mm and weights Weights of controllers with electric actuators Type 5757/-7 5724 5725 Weight without valve, approx. kg 0.7 1.1 1.3 Intermediate insulating piece Type 3222/5757(-7), only up to DN 25 Types 3222/5724 Types 3222/5725 Version with Flanged valve flanges body version Version with Version with female thread threaded ends Fig. 6 · Top: Valve dimensions (version with welding ends) · Bottom: Other valve versions EB 5766 EN 17
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Appendix 9 Appendix 9.1 Wiring for Type 5757-7 (refer to EB 5757-7 EN) Note! The pump output L´ is non-floating (230 V~). Note: Terminals at point of installation, not included in scope of delivery blk black · bl blue · br brown · gr green · or orange · rd red · ye yellow Application with flow, return flow, and outdoor sensors as well as binary input to switch between VS RüS AS operating modes = Default setting (WE) 230 V, 50 Hz Functions WE Configuration Control w. reference variable 1 F01 - 1
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Appendix Application with flow, return flow, and outdoor sensors as well as a potentiometer for adjusting the set points VS RüS AS 230 V, 50 Hz Functions WE Configuration Control w. reference variable 1 F01 - 1 Outdoor sensor 0 F02 - 0 Potentiometer/binary input 0 F05 - 1 Remote adjuster 0 F06 - 1 1L 2 34 5 6 NL´ BA as pump control output 0 F09 - 0 or ye rd br blk gr br bl blk Return flow sensor 1 F11 - 1 Application with flow, return flow, and room sensors with operating mode switchover and set
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Appendix 9.2 Wiring for Type 5757 (refer to EB 5757 EN) Note: Terminals at point of installation, not included in scope of delivery 1) Water flowmeter 2) Flow switch blk black · bl blue · br brown · gr green · or orange · rd red · ye yellow Operation with Pt 1000 sensor and water flowmeter = Default setting (WE) Pt 1000 1) Functions WE Configuration 230V, 50Hz Hot water tapping recognition 1 F01 - 1 Water flowmeter 1 F02 - 1 5V GND L N Current input 0 F05 - 0 or ye rd br gr blk Operation with Pt
