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OPERATION AND PARTS MANUAL
MODEL QP4TZ
TRASH PUMP
(Hatz 1B40U-2203A DIESEL ENGINE)
Revision #1 (10/10/08)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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NOTES QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 3
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TABLE OF CONTENTS Hatz 1B40U-2203A MQ QP4TZ Trash Pump Diesel Engine Proposition 65 Warning ............................................. 2 Table of Contents ...................................................... 4 Spare Parts Kit Assembly ................................... 36-37 Parts Ordering Procedures ....................................... 5 Crankcase Assembly.......................................... 38-39 Compensation of Masses .................................. 40-41 Safety Information
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PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Effective: st January 1 , 2006 Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Order parts on-line using Multiquip’s SmartEquip website! Username and Password, E-mail us at: parts@multiquip.com. ■ View Parts Diagrams To obtain an MQ Account, contact your ■ Order Parts District Sales Manager for more information. ■ Print Specification Information Use the internet an
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SAFETY INFORMATION Do not operate or service the equipment before reading Potential hazards associated with the operation of this the entire manual. Safety precautions should be followed equipment will be referenced with hazard symbols which at all times when operating this equipment. may appear throughout this manual in conjunction with Failure to read and understand the safety safety messages. messages and operating instructions could result in injury to yourself and others. SAFETY MESSAGE
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SAFETY INFORMATION GENERAL SAFETY PUMP SAFETY CAUTION DANGER NEVER operate this equipment without proper protective NEVER pump volatile, explosive, flammable or low flash clothing, shatterproof glasses, respiratory protection, point fluids. These fluids could ignite or explode. hearing protection, steel-toed boots and other protective The engine fuel exhaust gases contain poisonous carbon devices required by the job or city and state regulations. monoxide. This gas is colorless and odorless
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SAFETY INFORMATION ENGINE SAFETY CAUTION NEVER lubricate components or attempt service on a WARNING running machine. NEVER operate the engine with heat shields or NEVER block or restrict flow from discharge hose. guards removed. Remove kinks from discharge line before starting pump. DO NOT remove the engine oil drain plug Operation with a blocked discharge line can cause water while the engine is hot. Hot oil will gush inside pump to overheat. out of the oil tank and severely scald
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SAFETY INFORMATION FUEL SAFETY BATTERY SAFETY (ELECTRIC START ONLY) DANGER DANGER DO NOT add fuel to equipment if it is placed inside truck DO NOT drop the battery. There is a possibility that the bed with plastic liner. Possibility exists of explosion or battery will explode. fire due to static electricity. DO NOT expose the battery to open flames, sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a flame or spa
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SAFETY INFORMATION TRANSPORTING SAFETY ENVIRONMENTAL SAFETY CAUTION NOTICE NEVER allow any person or animal to stand underneath Dispose of hazardous waste properly. the equipment while lifting. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters. NOTICE DO NOT use food or plastic containers to dispose of Before lifting, make sure that the equipment parts (hook hazardous waste. and vibration insulator) are not damaged and screws are DO NOT pour waste, o
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NOTES QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 11
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SPECIFICATIONS/DIMENSIONS (PUMP) Table 1. Specifications (Pump) MZ odel QP- 4T Tp ype Trash Pum S) uction X Discharge Size 4 x 4 in. (100 x 100 mm. Maximum Pumping 526 gallons/minute Pump Capacity (2000 liters/minute) M) ax. Solids Diameter 1.50 in. (38 mm. M) ax. Lift 25 ft. (7.62 meters M) ax. Head 85 ft. (26 meters Dimension 30.1 x 27.3 X 30.7 in. (L x W x H) (765 X 695 X 780 mm.) Dry Net Weight 265 lbs. (120 Kg.) 27.3 IN. (695 mm) 30.7 IN. (780 mm) 30.1 IN. (765 mm) Figure 1. QP4TZ Dimensio
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SPECIFICATIONS (ENGINE) Ts able 2. Engine Specification EA ngine Make HATZ 1B40U-2203 Engine Type Air-Cooled, 4-Stroke, Single Cylinder, Diesel Engine Cylinder Bore X Stroke 3.5 x 3 in (88 x 76 mm) 3 Dm isplacement 29 cu in (462 c ) Maximum Ouput 9.9 HP @3,600 RPM (7.4 kw @3600 RPM) F) uel Tank Capacity 5.2 quarts (6.5 liters O) il Capacity 1.6 quartz (1.5 liters St tarting Method Electric/Recoil Star D) ry Net Weight 121.25 lbs. (55 kg QP4TZ Performance Curves QP4TZ TRASH PUMP — OPERATION AND P
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GENERAL INFORMATION APPLICATION Elevation The QP4TZ Trash Pump is designed to be used for dewatering Higher elevations will effect the performance of the pump. Due to applications. Both the suction and discharge ports on the QP4TZ less atmospheric pressure at higher altitudes, pumps DO NOT trash pump use a 4-inch diameter opening, which allows the have the priming ability that they have at sea level. This is due to pump to pump at a rate of approximately 526 gallons/minute the “thinner air”
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PUMP COMPONENTS Figure 2 shows a typical application using the QP4TZ Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 1.5 inch (30 mm) in diameter. DO NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris. Figure 2. QP- 4TZ Pump Application 1. Pump – The model QP4TZ is
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REFUELING DANGER Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry. If pump is placed in a truck bed with a plastic liner, REMOVE pump from truck bed and place on ground (Figure 3) to refuel. The possibility of fire or explosion exists, due to static electricity. PLASTIC TR
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BASIC ENGINE Figure 4. Engine Controls and Components INITIAL SERVICING 6. Engine Motor Mounts – Attach these engine mounts to The engine (Figure 4) must be checked for proper lubrication and the pump frame. Tighten securely. filled with fuel prior to operation. Refer to the manufacturer’s engine manual for instructions and details of operation and servicing. 7. Oil Filter – Remove this bolt to gain access (internal) to the engine oil filter. Service the oil filter as recommended in the 1. F
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INSPECTION (ENGINE) 3. Insert and remove the dipstick without screwing it into the filler CAUTION CAUTION CAUTION CAUTION CAUTION neck. Check the oil level shown on the dipstick. 4. If the oil level is low (Figure 6), fill to the edge of the oil filler NEVER operate the pump in a confined hole with the recommended oil type (Table 5). Maximum oil area or enclosed area structure that does capacity is 1.6 quarts (1.5 liters). not provide ample free flow of air. ALWAYS wear approved eye and hearing
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SETUP (PUMP) Before Starting Suction and discharge hoses are available from Multiquip. Contact NOTE 1. Read safety instructions at the your nearest dealer for more beginning of manual. information. 2. Place pump as near to water as possible on a firm and flat level surface. 5. The discharge hose is usually a collapsible (thin-walled) hose, however if a thin-walled discharge hose is not avail- 3. To prime pump, remove fill cap (Figure 2) and fill pump casing able, a rigid suction hose can be sub
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II II I I OPERATION 3. Pull the starter grip again, hard and fast, pulling it all the CAUTION CAUTION CAUTION CAUTION CAUTION way out to start engine. 4. If the engine does not start, repeat steps 2 and 3. DO NOT attempt to operate the pump until the Safety, General Information and Inspection sections of this manual have CAUTI CAUTION CAUTI CAUTI CAUTI been read and thoroughly understood. ALWAYS run engine at full speed while pumping. Engine Indicators This section is intended to assist the ope
