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OperatiOn and p arts Manual
MOdels
Qp4tZt10p
Qp4tZtMp16F
Qp4tZtMpXF
trash puMp
(hatz 1B40u-2203a diesel engine)
Revision #1 (08/29/11)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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prOpOsitiOn 65 warning Diesel engine exhaust and some of page 2 — qp4TzT10p/TMp16F/TMpXF Trash puMp • opera Tion & par Ts Manual — rev. #1 (08/29/11)
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repOrting saFety deFects If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffi c Safety Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244. If NHTSA receives similar complaints, it may open an investigation, and if it fi nds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in indi
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t aBle OF cOntents hatz 1B40u-2203a diesel engine Qp4tZt10p/tMp16F/tMpXF Spare Parts Kit ................................................. 72-73 t rash pump Crankcase Kit ................................................... 74-75 Proposition 65 Warning ........................................... 2 Compensation Of Masses Assy. ....................... 76-77 Reporting Safety Defects ......................................... 3 Crankshaft Assy. ............................................... 78-79 Ta
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parts Ordering prOcedures Ordering parts has never been easier! choose from three easy options: Effective: st January 1 , 2006 Best Deal! order via internet (Dealers only) : If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. com. View Parts Diagrams To obtain an MQ Account, contact your Order Parts District Sales Manager for more information. Print Specifi cation Information Use the int
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saFety inFOrMatiOn Do not operate or service the equipment before reading Potential hazards associated with the operation of this the entire manual. Safety precautions should be followed equipment will be referenced with hazard symbols which at all times when operating this equipment. may appear throughout this manual in conjunction with Failure to read and understand the safety safety messages. messages and operating instructions could result in injury to yourself and others. saFeTY Message
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saFety inFOrMatiOn general saFeTY puMp saFeTY CauTion Danger never operate this equipment without proper protective never pump volatile, explosive, fl ammable or low fl ash clothing, shatterproof glasses, respiratory protection, point fl uids. These fl uids could ignite or explode. hearing protection, steel-toed boots and other protective The engine fuel exhaust gases contain poisonous carbon devices required by the job or city and state regulations. monoxide. This gas is colorless
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saFety inFOrMatiOn CauTion CauTion never lubricate components or attempt service on a never touch the hot exhaust manifold, running machine. muffl er or cylinder. Allow these parts to cool before servicing equipment. never block or restrict flow from discharge hose. Remove kinks from discharge line before starting pump. NOTICE Operation with a blocked discharge line can cause water never run engine without an air fi lter or with a dirty air inside pump to overheat. fi lter. Sev
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saFety inFOrMatiOn BaTTerY saFeTY (eleCTriC sTarT onlY) CauTion Danger alWaYs disconnect the negaTive battery terminal before performing service on the equipment. Do noT drop the battery. There is a possibility that the battery will explode. alWaYs keep battery cables in good working condition. Repair or replace all worn cables. Do noT expose the battery to open fl ames, sparks, cigarettes, etc. The battery contains TransporTing saFeTY combustible gases and liquids. If these
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saFety inFOrMatiOn Avoid sudden stops and starts. This can cause skidding, ToWing saFeTY or jack-knifi ng. Smooth, gradual starts and stops will CauTion improve towing. Check with your local county or state safety Avoid sharp turns to prevent rolling. towing regulations, in addition to meeting Trailer should be adjusted to a level position at all times Department of Transportation (DOT) when towing. Safety Towing Regulations, before towing your generator. Raise and lock traile
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nOtes qp4TzT10p/TMp16F/TMpXF Trash puMp • opera Tion & par Ts Manual — rev. #1 (08/29/11) — page 11
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speciFicatiOns Table 1. pump specifications Model QP4TZT10P QP4TZTMP16F QP4TZTMPXF Type Trash Pump Suction x Discharge Size 4 x 4 in. (100 x 100 mm) Maximum Pumping Capacity 526 gal/minute (2000 liters/minute) Maximum Solids Diameter 1.50 in. (38 mm) Maximum Lift 25 ft. (7.62 m) Maximum Head 85 ft. (26 m) Dry Net Weight (Pump) 265 lb (120 kg) Dry Net Weight (Pump and Trailer) 550 lb (250 kg) 665 lb (302 kg) 735 lb (334 kg) Fuel Tank Capacity 5.2 quarts (5 liters) 16 gal (60.6 liters) 28 gal (106
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diMensiOns A Table 3. Dimensions QP4TZTMP16F/ Reference QP4TZT10P B QP4TZTMPXF Letter in. (mm) in. (mm) A 19 (485) B 24.2 (615) C C 13.5 (343) D 49 (1,245) E 56.5 (1,435) 52.4 (1,331) F 44.5 (1,130) G 23.5 (597) H 102 (2,591) 91.6 (2,327) J 25 (635) K 67 (1,702) L 28.4 (721) K D F J L E G H Figure 2. Dimensions qp4TzT10p/TMp16F/TMpXF Trash puMp • opera Tion & par Ts Manual — rev. #1 (08/29/11) — page 13
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general inFOrMatiOn appliCa Tion eleva Tion The QP4TZ Trash Pump is designed to be used for Higher elevations will effect the performance of the pump. dewatering applications. Both the suction and discharge Due to less atmospheric pressure at higher altitudes, ports on the trash pump use a 4-inch diameter opening, pumps Do no T have the priming ability that they have at which allows it to pump at a rate of approximately 526 sea level. This is due to the “thinner air” or lack of oxygen gallon
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OM c pOnents (puMp) Figure 3 shows a typical application using the QP4TZ trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 1.5 inch (30 mm) in diameter. Do no T set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris. 5 1 2 4 3 6 1 1 7 10 9 5 8 12 Figure 3. QP4TZ Pump Appli
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Basic engine 1 2 3 11 HATZ DIESEL 10 4 scs HATZ DIESEL 5 6 8 9 7 REAR VIEW FRONT VIEW Figure 4. Engine Controls and Components 5. Dip stick — Remove dipstick to determine if the engine iniTial serviCing oil level is low. If low, add oil as specified. The engine (Figure 4) must be checked for proper 6. engine Motor Mounts — Attach these engine mounts lubrication and filled with fuel prior to operation. Refer to the pump frame. Tighten securely. to the manufacturer’s engine manual for instruc
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inspectiOn (engine) 3. Insert and remove the dipstick without screwing it into Danger the filler neck. Check the oil level shown on the dipstick. never operate the pump in a confined 4. If the oil level is low (Figure 6), fill to the edge of the oil area or enclosed area structure that does filler hole with the recommended oil type (Table 6). not provide ample free flow of air. Maximum oil capacity is 1.6 quarts (1.5 liters). CauTion al WaYs wear approved eye and hearing protection bef
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setup 6. The discharge hose is usually a collapsible (thin- BeFore sT ar Ting walled) hose, however if a thin-walled discharge hose 1. Read safety instructions at the beginning of manual. is not available, a rigid suction hose can be substituted in its place. 2. Move the trailer as near to the water as possible. 7. Make sure the suction strainer (Figure 3) is clean 3. To prime pump, remove fill cap (Figure 3) and fill pump and securely attached to the water end of the suction casing with
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II II I I OperatiOn engine indicators CauTion engine r unning (Happy Face) — indicates that the engine DO NOT attempt to operate the pump and associated components are functioning correctly. until the Safety, General Information and Inspection sections of this manual have Battery Charge — indicates that the battery charging been read and thoroughly understood. system is not working correctly. If this LED remains on, stop the engine and correct the problem. sTar Ting The engine - reCoil
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OperatiOn sTopping The engine normal shutdown 1. Move the engine speed lever to the low speed and run the engine for about three minutes with no load. 2. After the engine cools, move the engine speed lever to the STOP position (Figure 10). Figure 10. Engine Speed Lever Control (STOP) 3. Slowly pull the starter grip (Figure 8) until strong resistance is felt and leave it in this position. This prevents rust from forming while the engine is not in use. CauTion When stopping the engine,
