Multiquip LS60TD user manual

Summary of the content on the page No. 1

 LS60TDandLS600(DeutzEngine) 
Control Box Replacement
The following instructions are intended to assist the user in the installation of the replacement control box on the
LS60TD and LS600 Concrete Pump. Please read all instructions before installing the control box and relay kit.
RequiReD TOOLS/COmpOnenTS WORk SafeLY!
Only„ a„ qualified service technician„ with„ proper„ training„
„„ Crimping„ Tool
should„ perform„ this„ installation.„ Follow„ all„ shop„ safety„ rules„
„„ Wire„Cutter„ Too

Summary of the content on the page No. 2

inSTaLLa TiOn COnneCTiOnS 1.„ Install„ the„ replacement„ digital„ control„ box„ on„ the„ pump„ Refer„ to„ Figure„ 5„ for„ connections„ from„ the„ relay„ to„ the„ plugs„ . usingthe „ e „ xisting„hardware. See „ Figure „ „3. 1.„ Connect„ #86„ purple„ 12„ AWG„ wire„ from„ Relay„ K1„ to„ CONTROL BOX REAR VIEW terminal#6 „ on „ Plug „ „P1„using„a„spade„connector. HARNESS 2.„ Connect„ #85„ black„ wire„ from„ Relay„ K1„ to„ starter„ ground„ RELAY pointusing „ a „ „butt„splice. 3.„ Connect„ #87„ purple„

Summary of the content on the page No. 3

BLACK 16 AWG 86 30 87 Butt Splice Relay K1 85 REAR VIEW STARTER GROUND POINT Relay Connector PURPLE 10 AWG PURPLE 12 AWG IN + 12V DC Power ORANGE 10 AWG Butt Splice OUT Existing Fuse RED 10 AWG 4 6 Spade Lug P1 Cut Flush P4 Butt Splice Plugs 4 TO START/STOP SOLENOID Figure 5. Connections Between Control Box and Relay LS60TD anD LS600 — COnTROL bOX RepLa CemenT — Rev. #1 (03/23/12) — p age 3

Summary of the content on the page No. 4

Plug P1 Plug P1 Outside Terminal # 6 Outside Terminal # 4 Splice (Ignition B+) B+ Power (Fuse) 12 AWG Purple Wire 10 AWG Purple Wire #86 #87 #85 #30 10 AWG Red Wire Plug P4 Terminal # 4 (Cut Wire Flush) Opposite End to Deutz 16 AWG Black Wire Start/Stop Solenoid Starter Ground Point Figure 6. Relay P/N EM515799 Relay Schematic Diagram LS60TD anD LS600 — COnTROL bOX RepLa CemenT — Rev. #1 (03/23/12) — p age 4

Summary of the content on the page No. 5

6.„ Once„„ the„ language„ is„ selected,„ place„ the„ CONTROL„ COnTROL bOX pROgRamming switchto „ the „ „center„off„position. NOTICE 7.„ Turn„ the„ IGNITION„ switch„ to„ OFF„ then„ ON„ again„ to„ Control„ boxes„ come„ pre-programmed„ from„ the„ factory„ memorize„finalconfigur „ ation. and„ configured„ to„ Model„ LS300.„ It„ is„ necessary„ to„ machine model Configuration reprogram„ the„ model„ configuration„ to„ match„ your„ unit.„ 1.„ Turn„ the„ IGNITION„ switch„ to„ the„ ON„ position.„ Do„ not„

Summary of the content on the page No. 6

0 0 0 0 0 0 2 2 0 0 0 0 5 5 1 1 P 0 0 5 5 O 2 2 1 1 T S Y C 0 0 0 0 COnTROL paneL COmpOnenTS 5 3 1 12 4 RESET SCROLL SET 11 VOLUME ON OFF START DECREASE INCREASE ACCUMULATOR 2 PRESSURE IGNITION 13 FLOW CONTROL DIRECTION 7 REMOTE FORWARD REVERSE LOCAL 8 CENTER OFF CYLINDERSTROKE AUTOMATIC JOG JOG“A” JOG“B” PUMPING REMOTE PRESSURE 6 9 10 Figure 8. Digital Control Panel Components 1.„ emergency Stop button —„ Press„ emergency„ stop„ 9.„ Cylinder Stroke Control Switch —„ This„ 2-position„ button„ to

Summary of the content on the page No. 7

Screen 5 DigiTaL ReaDOuT SCReenS Displays„ the„ ON/OFF„ electrical„ signal„ status„ of„ the„ various„ primary Screen 12„ volt„ solenoids„ (Swing„ A„ circuit,„ Main„ A„ circuit,„ Main„ B„ Screen 1 circuit). INDICATES SWINGA Indicatesthe „ „variousmodes „ of „ the „ „switch„settings. CIRCUITISOFF 5 SWING AOFF Monitors„ engine„ RPM„ -„ Idle„ speed„ 900,„ High„ speed„ MAINA OFF MAINB OFF 2550.„ Battery„ charge„ indicator„ -„ Normal„ charge„ 13+„ volts.„ INDICATES INDICATES MAINB MAINA Indicateselect

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 LS60TDandLS600 Control Box Replacement HERE’S HOW TO GET HELP PLEASE„HAVE„THE„MODEL„AND„SERIAL NUMBER„ON-HAND WHEN„CALLING United StteS a Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877 Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284 Contact: mq@multiquip.com Service Department Warranty Department 800-421-1244 Fax: 310-537-4259 800-421-1244 Fax: 310-943-2249 310-537-3700 310-537-3700 Technical Assist