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OperatiOn and p arts Manual
®
Whisper Watt™ eries s
MOdel dca150usJ2
60hz generatOr
(JOhn deere 6068hF285 diesel engine)
ar p ts list nO. M3870400204
Revision #0 (08/22/11)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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prOO p sitiOn 65 W arning Diesel engine exhaust and some of page 2 — DCa150USJ2 60 hz generator • operation anD partS manU al — rev. #0 (08/22/11)
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repOrting a s Fety e d Fects If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in
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t able OF cOntents OM c O p nent dra Wings dca150J2 60 us z h Generator Assembly ......................................... 68-69 generator Control Box Assembly ...................................... 70-73 Proposition 65 Warning ........................................... 2 Engine And Radiator Assembly ........................ 74-77 Reporting Safety Defects ......................................... 3 Output Terminal Assembly ................................ 78-79 Table Of Contents ..............
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p arts Ordering r p Ocedures Ordering parts has never been easier! Choose from three easy options: Effective: st January 1 , 2006 Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. com. ■ View Parts Diagrams To obtain an MQ Account, contact your ■ Order Parts District Sales Manager for more information. ■ Print Specification Information Use the
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a s Fety inFOrMatiOn Do not operate or service the equipment before reading the Potential hazards associated with the operation of this entire manual. Safety precautions should be followed at all equipment will be referenced with hazard symbols which times when operating this equipment. Failure to read and may appear throughout this manual in conjunction with understand the safety messages and operating instructions safety messages. could result in injury to yourself and others. SaFetY meSSag
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a s Fety n i FOrMatiOn never use accessories or attachments that are not general SaFetY recommended by MQ Power for this equipment. Damage CaUtion to the equipment and/or injury to user may result. never operate this equipment without proper protective alWaYS know the location of the nearest clothing, shatterproof glasses, respiratory protection, fi re extinguisher. hearing protection, steel-toed boots and other protective alWaYS know the location of the nearest devices required
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a s Fety n i FOrMatiOn engine SaFetY NOTICE DANGER never run engine without an air fi lter or with a dirty air fi lter. Severe engine damage may occur. Service air fi lter The engine fuel exhaust gases contain poisonous carbon frequently to prevent engine malfunction. monoxide. This gas is colorless and odorless, and can cause death if inhaled. never tamper with the factory settings of the engine or engine governor. Damage The engine of this equipment to the engine or equipment
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a s Fety n i FOrMatiOn FUel SaFetY Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross DANGER vehicle weight rating.” DO NOT start the engine near spilled fuel or combustible alWaYS inspect the hitch and coupling for wear. never fl uids. Diesel fuel is extremely fl ammable and its vapors tow a trailer with defective hitches, couplings, chains, etc. can cause an explosion if ignited. Check the tire air pressure on both towi
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a s Fety n i FOrMatiOn Make sure power cables are securely connected to the eleCtriCal SaFetY generator’s output receptacles. Incorrect connections DANGER may cause electrical shock and damage to the generator. DO NOT touch output terminals during operation. Contact with output terminals NOTICE during operation can cause electrocution, alWaYS make certain that proper power or extension electrical shock or burn. cord has been selected for the job. See Cable Selection The electri
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saFety inFOrMatiOn BatterY SaFetY environmental SaFetY DANGER NOTICE DO NOT drop the battery. There is a possibility that the Dispose of hazardous waste properly. battery will explode. Examples of potentially hazardous waste are used motor oil, fuel and fuel fi lters. DO NOT expose the battery to open fl ames, sparks, cigarettes, etc. The battery contains DO NOT use food or plastic containers to combustible gases and liquids. If these dispose of hazardous waste. gases and liquids c
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peci s FicatiOns Table 1. Generator Specifications model DCA-150USJ2 Revolving field, self ventilated, Type open protected type synchronous generator Armature Connection Star with Neutral Zigzag Phase 3 Single Standby Output 132 KW (165 kVA) 95.7 KW Prime Output 120 KW (150 kVA) 87 KW 3Ø/1Ø voltage (l-l/l-n) 208Y/120, 220Y/127, N/A voltage Selector Switch at 3Ø 240/139 240Y/139 3Ø/1Ø voltage (l-l/l-n) 416Y/240, 440Y/254, N/A voltage Selector Switch at 3Ø 480/277 480Y/277 1Ø voltage (l-l/l-n)
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M id ensiOns Figure 1. Dimensions t able 3. Dimensions Reference Dimension in. (mm) reference letter Dimension in. (mm) letter A 42.50 in. (1080 mm.) F 128.00 in. (3,250 mm.) B 40.20 in. (1020 mm.) G 75.00 in. (1,905 mm.) C 40.90 in. (1040 mm.) H 48.80 in. (1240 mm.) D 40.20 in. (1020 mm.) E 40.90 in. (1040 mm.) DCa150USJ2 60 hz generator • operation anD partS manU al — rev. #0 (08/22/11) — page 13
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nst i allatiOn Figure 2. Typical Generator Grounding Application page 14 — DCa150USJ2 60 hz generator • operation anD partS manU al — rev. #0 (08/22/11)
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nst i allatiOn oUtDoor inStallation generator groUnDing Install the generator in a area that is free of debris, To guard against electrical shock and possible damage to bystanders, and overhead obstructions. Make sure the the equipment, it is important to provide a good EARTH generator is on secure level ground so that it cannot slide ground. or shift around. Also install the generator in a manner so Article 250 (Grounding) of the National Electrical Code that the exhaust will not be dischar
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eneral g n i FOrMatiOn GENERATOR open Delta exCitation SYStem This MQ Power generator (Figure 3) is a high quality This generator is equipped with the state of the art “open- portable (requires a trailer for transport) power source for Delta” excitation system. The open delta system consist telecom sites, lighting facilities, power tools, submersible of an electrically independent winding wound among pumps and other industrial and construction machinery. stationary windings of the AC output se
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MaJOr cOMO p nents Table 4. generator major Components item no . DeSCription 1 Muffler Assembly 2 Engine Assembly 3 Air Filter Assembly 4 Generator Assembly 5 Battery Assembly 6 Output Terminal Assembly 7 Fuel Tank Assembly 8 Generator Control Panel Assembly 9 Engine Operating Panel Assembly Figure 3. Major Components DCa150USJ2 60 hz generator • operation anD partS manU al — rev. #0 (08/22/11) — page 17
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diagnOstic display 2. l eft a rrow Button – Press this button to scroll through the screen either moving the parameter selection toward the left or upward. 3. r ight a rrow Button – Press this button to scroll through the screen either moving the parameter selection toward the right or downward. 4. enter Key Button – Press this button to select the parameter that is highlighted on the screen. 5. emergency Stop leD – When lit (RED) indicates a major fault has occured. This condition will sh
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diagnOstic display 2. The first seven items of the “Main Menu” will be First Time Start Up displayed. Touching the “Arrow Buttons” will scroll 1. When power is first applied to the diagnostic display, through the menu selection. the “Logo” is displayed. GOTO1-UPDISPLAY LANGUAGES STOREDCODES ENGINECONFG SETUP1-UPDISPLAY SETUP-4-UPDISPLAY SELECTUNITS 3. Touching the right arrow button will scroll down to reveal 2. The “Wait to Start” message will be displayed for the last items of “Main Menu”
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diagnOstic display 4. If the word “MORE” appears above the “Arrow Buttons” 2. The language choices will be displayed. Use the there are more stored fault codes that may be viewed. “Arrow” buttons to scroll through the selections and Use the “Arrow Buttons” to scroll to the next Stored touch “Enter” to make a selection. Diagnostic Code. ENGLISH ESPANOL FRANCAIS DEUTSCH 1ofx SPN110FMI10 HIGHCOOLANTTEMP MORE HIDE 3. Now that you have selected the language, touch the “Menu” button to return to
