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22B-0-1
MANUAL
TRANSMISSION
F5M41,F5M42,W5M42
CONTENTS
GENERALINFORMATION ........................................... 22B-0-3
1.SPECIFICATIONS .................................................. 22B-1-1
TRANSMISSIONMODELTABLE ............................... 22B-1-1
GEARRATIO TABLE .......................................... 22B-1-2d
SERVICESPECIFICATIONS .................................. 22B-1-2d
SEALANTSANDADHESIVES 22B-1-2e
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LUBRICANTS ...........................
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22B-0-2 NOTES
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MANUAL TRANSMISSION (E-W) - General Information 22B-0-3 GENERAL INFORMATION F5M41 67 8 2 3 1 4 5 9 10 15 14 13 12 11 TFM0809 1. Reverse gear meshing noise pre- 8. Clutch housing vention device 9. Release bearing retainer 10. Input shaft 2. 5th-reverse speed synchronizer hub 11. Differential 3. 5th speed gear 12. 1st speed gear 4. 4th speed gear 13. 1st-2nd speed synchronizer hub 5. 3rd-4th speed synchronizer hub 14. 2
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22B-0-4 MANUAL TRANSMISSION (E-W) - General Information F5M41 6 7 8 12 34 5 9 10 14 13 12 15 11 1. Reverse gear meshing noise pre- 8. Clutch housing vention device 9. Release bearing retainer 2. 5th-reverse speed synchronizer hub 10. Input shaft 3. 5th speed gear 11. Differential 4. 4th speed gear 12. 1st speed gear 5. 3rd-4th speed synchronizer hub 13. 1st-2nd speed synchronizer hub 6. 3rd speed gear 14. 2nd speed gear 7. Transmission case 15.
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MANUAL TRANSMISSION (E-W) - General Information 22B-0-5 F5M42 4 5 6 2 1 3 7 8 9 16 15 14 13 12 11 10 1. Reverse idler gear 9. Output shaft 2. 4th speed gear 10. Differential 3. 3rd-4th speed synchronizer hub 11. 1st speed gear 4. 3rd speed gear 12. 1st-2nd speed synchronizer hub 5. Transmission case 13. 2nd speed gear 6. Clutch housing 14. 5th speed gear 7. Release bearing retainer 15. 5th-reverse speed
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22B-0-6 MANUAL TRANSMISSION (E-W) - General Information F5M42 4 6 5 1 3 2 7 8 9 16 13 12 11 15 14 10 1. Reverse idler gear 9. Output shaft 2. 4th speed gear 10. Differential 3. 3rd-4th speed synchronizer hub 11. 1st speed gear 4. 3rd speed gear 12. 1st-2nd speed synchronizer hub 5. Transmission case 13. 2nd speed gear 6. Clutch housing 14. 5
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MANUAL TRANSMISSION (E-W) - General Information 22B-0-7 W5M42 2 4 1 3 56 7 8 10 9 16 19 18 17 15 14 13 11 12 1. Reverse idler gear 11. Front differential 2. 4th speed gear 12. Transfer driven gear 3. 3rd-4th speed synchronizer hub 13. Center differential 4. 3rd speed gear 14. 1st speed gear 5. Transmission case 15. 1st-2nd speed synchronizer hub 6. Clutch housing 16. 2nd speed gear 7. Release bearing retainer 17. 5th speed gear 8. Input shaft 18. 5th-reverse speed synchronizer hub 9. Output shaf
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MANUAL TRANSMISSION (E-W) - Specifications 22B-1-1 1. SPECIFICATIONS TRANSMISSION MODEL TABLE - MODEL 1996 Transmission model Gearratio Speedometer Final gearratio Vehiclemodel Enginemodel gearratio EUR F5M41-1-B8A1 B 31/36 3.454 CJ4A 4G92-MVV F5M41-1-F8A1 A 31/36 3.714 CJ4A,CK4A 4G92-MPI F5M41-1-R8A A 31/36 4.052 CJ1A,CK1A 4G13 EXP F5M41-1-F8A1 A 31/36 3.714 CJ4A,CK4A 4G92-MPI F5M41-1-R8A A 31/36 4.052 CJ1A,CK1A 4G13 F5M41-1-R8A A 31/36 4.052 CJ2A,CK2A 4G15 F5M42-1-Y8A C 31/36 4.058 CK4A 4G92-M
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22B-1-2 MANUAL TRANSMISSION (E-W) - Specifications TRANSMISSION MODEL TABLE - MODEL 1998 Transmission model Gearratio Speedometer Final gearratio Vehiclemodel Enginemodel gearratio EUR F5M41-1-B8A2 B 31/36 3.454 CJ4A 4G92 F5M41-1-F8A5 A 31/36 3.714 CJ4A 4G92 F5M41-1-R8A1 A 31/36 4.052 CK1A,CJ1A 4G13 F5M42-1-F71 D 30/36 3.722 EA2A, EA2W 4G63 F5M42-1-F8A4 D 31/36 3.722 DA2A 4G93-GDI F5M42-2-F6NA E 29/36 3.722 EA6A, EA6W 4D68 F5M42-2-F6N7 F 29/36 3.722 EA5A, EA5W 6A13 EXP F5M41-1-F8A5 A 31/36 3.714
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MANUAL TRANSMISSION (E-W) - Specifications 22B-1-2a TRANSMISSION MODEL TABLE - MODEL 1999 Transmission model Gearratio Speedometer Final gear ratio Vehicle model Engine model gear ratio EUR F5M42-1-V5A4 D 28/36 4.312 N61W 4G93-GDI F5M42-2-R5A3 G 28/36 4.058 N84W 4G64-GDI W5M42-1-V5A1 H 28/36 4.352 N94W 4G64-GDI F5M42-1-F8A G 31/36 3.722 DA2A 4G93-GDI F5M42-2-F7N2 D 30/36 3.722 EA2A, EA2W 4G93 F5M42-2-F6NC G 29/36 3.722 EA3A, EA3W 4G64-GDI F5M42-2-F6N7 F 29/36 3.722 EA5A, EA5W 6A13 F5M42-2-F6NA E
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22B-1-2b MANUAL TRANSMISSION (E-W) - Specifications TRANSMISSION MODEL TABLE - MODEL 2000 Transmission model Gearratio Speedometer Final gear ratio Vehicle model Engine model gear ratio EUR F5M41-1-R8A1 A 31/36 4.052 CJ1A 4G13 F5M41-1-F8A5 A 31/36 3.714 CJ4A 4G92 F5M41-1-B8A2 B 31/36 3.454 CJ4A 4G92-MVV F5M42-1-R7A2 D 30/36 4.058 DA2A 4G93-GDI F5M42-1-V5A4 D 28/36 4.312 N61W 4G93-GDI F5M42-2-R5A3 G 28/36 4.058 N64W, N84W 4G64-GDI W5M42-1-V5A1 H 28/36 4.352 N94W 4G64-GDI EXP F5M41-1-R8A1 A 31/36
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22B-1-2c MANUAL TRANSMISSION (E-W) - Specifications TRANSMISSION MODEL TABLE - MODEL 2001 Transmission model Gear ratio Speedometer Finalgear ratio Vehiclemodel Engine model gear ratio EUR F5M41-1-R8A1 A 31/36 4.052 CJ1A 4G13 F5M41-1-F8A5 A 31/36 3.714 CJ4A 4G92 F5M41-1-F8AC B 31/36 3.454 DG5A 4G93 F5M42-2-R7A2 D 30/36 4.058 DA2A 4G93 F5M42-2-F7N2 D 30/36 3.722 EA2A, W 4G63 F5M42-2-F6NC G 29/36 3.722 EA3A, W 4G64 F5M42-2-F6N7 F 29/36 3.722 EA5A, W 6A13 F5M42-2-V5A D 28/36 4.352 N63W 4G63 F5M42-2
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22B-1-2d MANUAL TRANSMISSION (E-W) - Specifications GEAR RATIO TABLE A B C D E F G 1st 3.583 3.727 3.071 3.583 3.583 3.583 3.583 2nd 1.947 1.947 1.947 1.947 1.947 1.947 1.947 3rd 1.343 1.343 1.379 1.379 1.379 1.379 1.266 4th 0.976 0.976 1.030 1.030 1.030 1.030 0.970 5th 0.804 0.804 0.820 0.820 0.733 0.767 0.767 Reverse 3.416 3.416 3.363 3.363 3.363 3.363 3.363 H 1st 3.583 2nd 1.947 3rd 1.266 4th 0.970 5th 0.767 Reverse 3.363 Transfer 0.3018 SERVICE SPECIFICATIONS Items Allowable range Limit Inpu
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22B-1-2e MANUAL TRANSMISSION (E-W) - Specifications Items Allowable range Limit Front differential case preload mm 0.05-0.11 - Center differential case pinion backlash mm 0.025-0.150 - Center differential case preload mm 0.05-0.11 - Synchronizer ring back surface to gear clearance mm - 0.5 NOTE: Standard play = 0 mm SEALANTS AND ADHESIVES TRANSMISSION Items Specified sealants and adhesives Clutch housing-transmission case mating surface MITSUBISHI genuine sealant part No. M
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MANUAL TRANSMISSION (E-W) - Specifications 22B-1-3 FORM-IN-PLACE GASKET The transmission has several areas where the form-in-place gasket (FIPG) is in use. To ensure that the gasket fully serves its purpose, it is necessary to observe some precautions when applying the gasket. Bead size, continuity and location are of paramount importance. Too thin a bead could cause leaks. Too thick a bead, on the other hand, could be squeezed out of location, causing blocking or narrowing of the fluid feed lin
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22B-1-4 MANUAL TRANSMISSION (E-W) - Specifications SNAP RINGS, SPACERS AND THRUST PLATE ADJUSTMENT Part name Thickness mm Identification Part No. symbol Snap ring 2.24 None MD706537 (Foradjustment ofinput shaftfront bearingend 2.31 Blue MD706538 play) 2.38 Brown MD706539 Snap ring 2.31 Black(2) MD747149 (For adjustment of input shaft rear bearing end play ....F5M41) 2.35 None MD746561 (Foradjustmentofoutputshaftrearbearingend 2.39 Blue MD746562 play ....F5M42, W5M42) 2.43 Brown MD746563 2.47 Gre
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MANUAL TRANSMISSION (E-W) - Specifications 22B-1-5 Part name Thickness mm Identification Part No. symbol Snap ring:F5M41 2.31 Black(2) MD748800 (Foradjustmentofoutputshaftrearbearingend play) 2.35 None MD748801 2.39 Blue MD748802 2.43 Brown MD748803 2.47 Green MD748804 2.51 White MD748805 2.55 Yellow MD748806 2.59 Black MD748807 2.63 Orange MD748808 2.67 Blue MD748809 2.71 Brown MD748810 Snap ring:F5M41 2.81 Green MD748782 (For adjustment of output shaft 3rd speed gear 2.85 White MD748783 end pl
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22B-1-6 MANUAL TRANSMISSION (E-W) - Specifications Part name Thickness mm Identification Part No. symbol Spacer:F5M41 0.77 77 MD754476 (For adjustment of differential caseend play) 0.86 86 MD720938 0.95 95 MD720941 1.04 04 MD720944 1.13 D MD700270 1.22 G MD700271 1.31 E MD706574 1.40 None MD706573 1.49 C MD706572 1.58 B MD706571 1.67 A MD706570 1.76 F MD706575 E Mitsubishi Motors Corporation July 1999 PWEE9508-F Revised
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MANUAL TRANSMISSION (E-W) - Specifications 22B-1-7 Part name Thickness mm Identification Part No. symbol Spacer:F5M42 0.71 71 MD754475 (For adjustment of differential casepreload) 0.74 74 MD727660 0.77 77 MD754476 0.80 80 MD727661 0.83 83 MD720937 0.86 86 MD720938 0.89 89 MD720939 0.92 92 MD720940 0.95 95 MD720941 0.98 98 MD720942 1.01 01 MD720943 1.04 04 MD720944 1.07 07 MD720945 1.10 J MD710454 1.13 D MD700270 1.16 K MD710455 1.19 L MD710456 1.22 G MD700271 1.25 M MD710457 1.28 N MD710458 1.31
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22B-1-8 MANUAL TRANSMISSION (E-W) - Specifications Part name Thickness mm Identification Part No. symbol Spacer:W5M42 0.74 74 MD727660 (For adjustment of center differential case preload) 0.77 77 MD745476 0.80 80 MD727661 0.83 83 MD720937 0.86 86 MD720938 0.89 89 MD720939 0.92 92 MD720940 0.95 95 MD720941 0.98 98 MD720942 1.01 01 MD720943 1.04 04 MD720944 1.07 07 MD720945 1.10 J MD710454 1.13 D MD700270 1.16 K MD710455 1.19 L MD710456 1.22 G MD700271 1.25 M MD710457 1.28 N MD710458 1.31 E MD7065
