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PREMIUM "P" GAS GRILL
OWNER’S MANUAL
(NATURAL OR PROPANE GAS)
OPTIONAL ACCESSORIES SHOWN
P3 AND P4 MODELS
B100024-1-0502
P3, P4 Page 1
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IMPORTANT THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL AND ALL PERSONS WHO WILL USE AND MAINTAIN THE GRILL. THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE POSSESSION OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN OR CLEANING THE GRILL AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED. USING WARNING REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS. IMPROPER INSTALLATION, ADJUSTMENT, ALTERATIO
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Congratulations! Congratulations! Congratulations! Congratulations! Congratulations! Welcome to the beauty, durability, and prestige of a ® PREMIUM GAS GRILL by BROILMASTER . With award-winning excellence built into every feature and durability that surpasses other premium gas grills, BROILMASTER has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years. At Broilmaster, we continually strive to enhance the performance and quality of our products for your grillin
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TABLE OF CONTENTS CONGRATULATIONS! You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read ® this entire manual before assembling your premium Broilmaster gas grill. Parts Diagram.............................................................................................................................. 5 List...................................................................................................................................... 6 Grill Ass
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PARTS DIAGRAM ® All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, contact Broilmaster Customer Service at 800-851-3153 • WWW.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed. P3, P4 Page 5
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PREMIUM "P" SERIES PARTS LIST KEY P3BL P3HG P3GY P4BL P4HG P4GY NO.PART NAME PART NO.PART NO.PART NO.PART NO.PART NO.PART NO. 1BRIDGE PIN B057805 B057805 B057805 B057805 B057805 B057805 2HINGE PIN B057804 B057804 B057804 B057804 B057804 B057804 3RETRACT-A-RACK B072695 B072695 B072695 B072696 B072696 B072696 4COOKING GRID B743100 B743100 B743100 B804687 B804687 B804687 5BRIQUETTE BAG B058122 B058122 B058122 B058122 B058122 B058122 6GRID LIFTER ASSEMBLY B064539 B064539 B064539 B064539 B06453
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GRILL ASSEMBLY Before You Begin Recommended Tools All Broilmaster grills require some assembly and These items are recommended for the assembly installation. Follow all instructions unless noted of your grill: to apply only to other specific models. • Phillips screwdriver If you purchased an accessory with your • Adjustable wrench set Broilmaster, follow the instructions provided with • Socket set the accessory for assembly and installation. If • Soapy water solution (to test for leaks) an i
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- + GRILL ASSEMBLY Igniter Assembly FIGURE 5 19 Slide the collector box spacer (21) and nut (provided on assembly) onto the collector box shaft and tighten. FIGURE 5. 21 Note: Peel protective film from control panel before installing igniter. Nut 24 25 FIGURE 6 Installing the Igniter AA ALKALINE CAUTION: DO NOT CUT OR DAMAGE IGNITER WIRE. BATTERY Carefully thread the end of the igniter wire through the center hole in the grill bottom. Slide the ground lug (24) over the igniter wire and fas
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GRILL ASSEMBLY Burner Stabilizing Bracket FIGURE 8 (Portable Cart Models Only) Tip: Test the alignment of the burner stabilizing 36 brackets before tightening the burner stabilizing bracket. Install the burner stabilizing bracket (41) and fasten with the 10-24 x 3/4 phillips screw and 10-24 wing nut. 41 FIGURE 9 8 Radiation Shield Place the radiation shield (20) in the grill bottom. FIGURE 9. INSTALL THIS SIDE UP 20 19 Installing the Burner Insert the burner assembly into the grill bottom wit
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GRILL ASSEMBLY Securing the Burner 18 (Portable Cart Models Only) Secure the burner by aligning the burner stabilizing bracket and the burner stabilizing arm and fastening with a screw (42) and a keps nut (28). FIGURE 12. 41 28 42 FIGURE 12 FIGURE 13 Lid Stop Attach the lid stop assembly to the grill bottom as shown. FIGURE 13. 28 33 36 Handle For your added comfort a foam grip (16) has been provided. FIGURE 15. FIGURE 14 Tip: For ease of installation, slightly lubricate the front handle wit
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GRILL ASSEMBLY Installing Racks Place the briquet rack on the burner assembly. 4 Position the ceramic briquets evenly on the FIGURE 17 briquette rack without overlapping. Set the multilevel cooking grids FIGURE 17. 5 17 Installing Char-Master Briquets Individually place the ‘Char-Master’ briquets in a single layer evenly on your grill’s briquet rack; DO NOT dump them onto the briquet rack. A single layer of ‘Char-Master’ briquets is all that’s needed. DO NOT overlap or stack the briquets. See F
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PROPANE GAS GRILLS Grill Location Gas Type When choosing the ideal location for your Never use Liquid Propane (LP) gas with a grill ® Broilmaster Premium Gas Grill, remember this designed for Natural gas, or Natural gas with a grill is designed for outdoor use ONLY. grill designed for Liquid Propane gas. The type gas required for your grill can be determined You should never install or operate your grill in from the product identification label located on any building, garage, or other enclosed
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PROPANE GAS GRILLS Propane Cylinder Safety Connection Requirements Liquid Propane (LP) gas has a long history of CAUTION: NEVER USE LIQUID PROPANE (LP) GAS IN A GRILL DESIGNED FOR NATURAL GAS, OR NATURAL safe use when the safety precautions provided GAS IN A GRILL DESIGNED FOR LIQUID PROPANE GAS. in this manual are followed. QUESTIONS REGARDING DIFFERENT TYPES OF GASES FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS SHOULD BE DIRECTED TO YOUR LOCAL GAS SUPPLIER. COULD RESULT IN A FIRE OR EXPLOSION C
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PROPANE GAS GRILLS Pressure Regulator and Connecting to Propane Gas (Continued) Hose Assembly The pressure regulator has an outlet pressure of Attach the pressure regulator to the Propane not more than eleven (11”) inches water column. gas cylinder’s valve using the plastic handwheel. It must be connected to the Propane gas Tighten in a clockwise motion to achieve a gas cylinder’s female valve outlet before the grill can tight seal. FIGURE 21. be operated. CAUTION: DO NOT USE A WRENCH OR ANY O
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GAS CONVERSION Gas Conversion Propane grills include a conversion kit for Remove the hose and regulator from the valve. natural gas. If you have a natural grill and wish Replace the components inside of your grill. to convert it to propane you will need to purchase the optional conversion kit #CK195. Remove the knobs from the valve assembly and locate the adjustment screws on the inside of the Begin by removing all the components from the valve stem. Using a small screw driver, turn the inside
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NATURAL GAS GRILLS Grill Location Gas Type When choosing the ideal location for your The type gas required for your grill can be ® determined from the product identification label Broilmaster Premium Gas Grill, remember this grill is designed for outdoor use ONLY. located on the grill’s control panel. Questions regarding different types of gases should be You should never install or operate your grill in directed to your local gas supplier. any building, garage, or other enclosed area. CAUTION:
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OPERATION - PROPANE & NATURAL GRILLS Checking for Gas Leaks Operating Instructions Check for gas leaks every time you connect Using the Igniter ® your Broilmaster propane gas grill to a Propane CAUTION: IF A BURNER FAILS TO LIGHT AFTER 5 gas cylinder, when a connected cylinder has not SECONDS, TURN THE BURNER OFF FOR 5 MINUTES, been used recently, or when either a natural or TO ALLOW THE GAS TO CLEAR, THEN TRY AGAIN. propane grill is being used for the first time. 1. Turn knob on the grill CLOC
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OPERATION Before Cooking Electrical Accessories Before cooking on a grill for the first time, it If an electrical accessory (e.g. rotisserie) is used should be broken in to burn off any oil residue on your grill, the accessory must be electrically grounded in accordance with local codes or, in the from the manufacturing process. absence of local codes, with the National Electric 1. Raise the grill lid. Code, ANSI/NFPA 70. In Canada, the electrical 2. Light grill burner. accessory must be electr
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L R MAINTENANCE Cleaning the Grill Venturi Tubes CAUTION: TO PREVENT INJURY, USE CARE WHEN The venturi tubes allow air and gas to mix prior to burning, thus ensuring an efficient flame. Spiders CLEANING A HOT GRILL. or other small insects may build webs or nests NOTE: DO NOT USE A COMMERCIAL CLEANER ON THE inside the tubes obstructing air flow. Fire, or COOKING GRID. DO NOT BRUSH GRIDS WHILE THEY flashback, can occur, in and/or around obstructed ARE HOT. DO NOT SCRAPE GRIDS. venturi tubes
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TROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Problem Cause Solution Burner will not light. Gas injector not inserted in venturi Realign/engage gas injector with the venturi tube. tube. Clogged gas injector. Remove gas injector from gas control assembly and clean. Obstruction in gas
