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mDANGER Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property. mWARNINGS m Do not store a spare or disconnected LP tank under or near this barbecue. m Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual. m After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and burner ob
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WARRANTY Weber-Stephen Products Co. (Weber) hereby There are no other express warrants except as warrants to the ORIGINAL PURCHASER of this set forth herein and any applicable implied Weber Gas Barbecue that it will be free of warranties of merchantability and fitness are defects in material and workmanship from the limited in duration to the period of coverage of date of purchase as follows: this express written Limited Warranty. Some states do not allow limitation on how long an Aluminum Casti
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PATENTS AND TRADEMARKS © 1997 Weber. Weber, , Genesis, Flavorizer and Crossover are registered U.S. trademarks; Perma-Mount, Gas Catcher, FlameCheck, Steam-N-Chips, Spider Stopper, and Warm-Up are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Genesis Gas Barbecues are covered under the following patent nos.: U.S.A. #4,677,964; 4,727,853; #4,777,927; #4,829,978; #4,860,724; #4,941,817; #4,966,125; #5,070,776; #D293,067; #D316,355; Canada:
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Contents WARNINGS................................................................ 2 Warranty & Patents.................................................. 3-4 General Instructions.................................................... 6 Assembly ............................................................... 7-21 Operating Instructions Lighting........................................................ 22-23 Cooking ............................................................ 24 Storage and/or Nonuse ..
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Storage General Instructions n The gas must be turned OFF at the natural gas supply Your Weber Gas Barbecue is a portable outdoor cooking when the Weber Gas Barbecue is not in use. appliance. With the Weber Gas Barbecue you can grill, n When the Weber Gas Barbecue is stored indoors, the barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and gas supply must be disconnected. Flavorizer Bars produce that "outdoor" flavor in the food.
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® ® ® ® ® ® ® ® Step 1 Assembly Check package contents Tools needed Regular screwdriver Cooking box (assembly) Phillips screwdriver Hammer 7/16 and 3/4 inch open-end or an adjustable wrench Lid (assembly) Pliers Bottom tray Block of wood Supplies needed You will need a soap and water solution to check for gas Two cooking grates leaks. (See Step "Check for gas leaks.") Note - The hardware size of nuts, bolts and screws is given. For example "1/4-20 x 2 inch bolt" means a bolt 1/4 inch in diame
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R R E E B B E E W W Left frame Five long Flavorizer Bars Eight short Flavorizer Bars Right frame Front panel Wheel frame Catch pan holder Caster frame Catch pan Two frame connectors Two drip pans Work table Manifold bracket Swing table assembly Thermometer Left hand slide bar Two wheels Axle Two casters Accessory tray Spacer bracket Warming rack Condiment basket with tool holders Warm-Up Basket 8 R R E E B B E E W W
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Check contents of hardware packs Two plastic buttons (actual size) Three burner control knobs 1/4-20 keps nut Four tubing plugs (two are spares) Fifteen 1/4 inch nylon washers Two Swing table end brackets Two hair pin cotters Two hinge pins Two wheel hubcaps (hardware size: 1/4 x 1 1/2 inch clevis pin) (actual size) Two 10-24 hex nuts Five 1/4-20 x 2 inch bolts (actual size) Two 10-24 x 1 3/4 inch machine screws Six 1/4-20 x 1/2 inch bolts (actual size) Two Phillips screws/washers 9
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R E B E W Step 2 Step 3 Assemble wheels Assemble frame You will need: axle, two wheel hubcaps, two wheels, You will need: left frame, right frame, two 1/4-20 x 1/2 inch wheel frame, hammer and a block of wood. bolts, two nylon washers and a 7/16 inch wrench. Place one end of the axle on the block of wood (or other Note - Work on carpeted area (on grass or one of the protected surface). Tap on one hubcap. boxes) to protect the finish during frame assembly. Put one wheel on the axle, WEBER side to
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Step 4 Step 5 Continue frame assembly Complete frame assembly You will need: caster frame, wheel frame, four 1/4-20 x You will need: partial frame assembly, two frame connectors, 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. four 1/4-20 x 2 inch bolts, four nylon washers and a 7/16 inch wrench. Place the caster frame onto the tabs of the left frame with the dimple to the inside. Figure 3. Place the wheel frame Hold one frame connector between the caster and wheel onto the tabs of t
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Step 7 Step 8 Add front panel Add cooking box You will need: front panel and two plastic buttons. You will need: frame assembly, cooking box assembly, 1/4-20 x 2 inch bolt, nylon washer, 1/4-20 keps nut, pliers Turn frame assembly right side up. and a 7/16 inch wrench. Align the panel with the holes in the frame and insert the Set the cooking box in the frame so the burner tubes are plastic buttons through the front panel and frame. Figure 6. under the frame brace. Figure 7. Plastic buttons Bu
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Your Weber Gas Barbecue burner assembly has been Step 9 factory assembled, pressure and flame tested. As a safety Install manifold bracket precaution we recommend you check the burner alignment: You will need: manifold bracket a) Do the valves fit into the ends of the burners? Figure 9 (a). Hook the bracket onto the manifold at the center burner valve. Place your hand underneath the bracket. Lift the b) Are the ends of the burners under the washers at the manifold, bracket and cooking box sli
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Step 10 Step 11 Install igniter Install gas supply Note - The igniter wires are already attached to the Gas General Specifications for Piping Catcher Ignition Chamber and the igniter. This was done to Note - Contact your local municipality for building factory test the ignition system. codes regulating outdoor gas barbecue installations. The igniter lock nut is on the igniter. In absence of Local Codes, you must conform to the latest edition of ANSI Z223.1. WE RECOMMEND THAT Insert the top of t
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Typical natural gas supply installation. Figure 12. Step 12 Gas supply Check that all burner valves are off Inside wall You will need: one burner control knob. Valves are shipped in the OFF position, but you should Outside wall check to be sure. Put the knob on each valve. Check by pushing down and turning clockwise. If they do not turn Shut off they are off, proceed to the next step.Figure 13. To barbecue Locking Quick Disconnect shut off Male fitting Figure 12 The quick disconnect is installed
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Check: Step 13 a) Hose to manifold connection. Figure 15 (a). Check for gas leaks mWARNING: If there is a leak at connection (a), m DANGER retighten the fitting with a wrench and recheck for leaks with soap and water solution. Do not use an open flame to check for gas leaks. Be sure there are no sparks or open If a leak persists after retightening the fitting, turn OFF the gas. DO NOT OPERATE THE BARBECUE. Contact flames in the area while you check for Weber-Stephen Customer Service. leaks. This
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Step 14 Step 15 Install the bottom tray Install Flavorizer Bars and Cooking Grates You will need: bottom tray, catch pan holder, catch pan and You will need: five long Flavorizer Bars, eight short one drip pan. Flavorizer Bars and two cooking grates. Set the long Flavorizer Bars side to side in the lower position, then set the short Flavorizer Bars front to back in the upper position in the cooking box. Figure 16. Finger grip on front Front side of catch edge of bottom tray pan holder Figure 18
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Step 16 Step 17 Install Lid Install the condiment basket You will need: lid, two hinge pins and two hair pin cotters. You will need: condiment basket and end bracket. Set the lid in place. Align the hinges at the rear of the Insert one wire end of the condiment basket into the hole in barbecue. Insert hinge pins from the outside. Insert hair pin the side frame. Figure 22 (a). Insert the opposite wire end of cotters into the small holes in the hinge pins. Figure 21. the condiment basket into the
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Step 18 Step 19 Add control panel and burner control knobs Install swing table You will need: control panel, two Phillips screws/washers, You will need: swing table end bracket, two 10-24 hex a Phillips screwdriver, and three burner control knobs. nuts, two 10-24 x 1 3/4 inch machine screws, slide bar assembly, swing table, four nylon washers, screwdriver Set the control panel in place over both frame braces. and pliers. (Hold the Crossover Ignition button up while setting the control panel in p
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Insert one end of the hinge rod into the hole in the frame. Position slide bar assembly on the outside of the caster Figure 25 (a). frame. Put a nylon washer on each 1 3/4 inch screw, insert screws through frame and slide bar assembly and add Insert the other end into the hole in the swing table end nylon washers and hex nuts. Tighten nuts using a bracket. Figure 25 (b). Hold the end bracket at an angle screwdriver and pliers. Figure 26. so the lower tab is inside the frame tube. Push the brack
