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mDANGER Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property. mWARNINGS m Do not store a spare or disconnected LP tank under or near this barbecue. m Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual. m After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and burner ob
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WARRANTY Weber-Stephen Products Co. (Weber) hereby There are no other express warrants except as warrants to the ORIGINAL PURCHASER of this set forth herein and any applicable implied Weber Gas Barbecue that it will be free of warranties of merchantability and fitness are defects in material and workmanship from the limited in duration to the period of coverage of date of purchase as follows: this express written Limited Warranty. Some states do not allow limitation on how long an Aluminum Casti
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PATENTS AND TRADEMARKS © 1997 Weber. Weber, , Genesis, Flavorizer and Crossover are registered U.S. trademarks; Perma-Mount, Gas Catcher, FlameCheck, Steam-N-Chips, Spider Stopper, and Warm-Up are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Genesis Gas Barbecues are covered under the following patent nos.: U.S.A. #4,677,964; 4,727,853; #4,777,927; #4,829,978; #4,860,724; #4,941,817; #4,966,125; #5,070,776; #D293,067; #D316,355; Canada:
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Contents WARNINGS................................................................ 2 Warranty & Patents.................................................. 2-3 General Instructions.................................................... 6 Assembly ............................................................. 13-25 Operating Instructions Lighting........................................................ 26-27 Cooking ............................................................ 28 After a Period of Nonuse
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General Instructions Storage Your Weber Gas Barbecue is a stationary outdoor cooking appliance. With the Weber Gas Barbecue you can grill, n The gas must be turned OFF at the natural gas supply barbecue, roast and bake with results that are difficult to when the Weber Gas Barbecue is not in use. duplicate with indoor kitchen appliances. The closed lid and Flavorizer Bars produce that "outdoor" flavor in the food. Operating area The natural gas supply is easy to use and gives you more cooking co
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Notice Before Installation Contact your local municipality for any building codes regulating outdoor barbecue installations. In absence of local codes, you must conform to the latest edition of ANSI Z223.1. WE RECOMMEND THAT THIS INSTALLATION BE DONE BY A PROFESSIONAL. Outside underground piping General Specifications for Outside underground piping may be copper tubing, type Piping K or L (ASTM B88) or polyethylene plastic tube PE3306 (Minimum wall thickness .062") meeting ASTM 2513, American N
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Typical natural gas supply installation to a Typical natural gas supply installation over concrete patio or pad an existing post View from behind View from behind barbecue barbecue Outside Outside Accessible Accessible Locking Shut off Locking Shut off Inside Indoor Shut off Inside Gas Supply Indoor Shut off Gas Supply Figure 1 Figure 3 mCAUTION: Follow "General Specifications for Piping" in this manual. mWARNING: Turn off the natural gas supply at the source before working on the post. We recom
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Recommended concrete pad requirements We recommend a pad a minimum of 40 inches left to right, 20 inches front to back and 4 inches deep (1.85 cubic feet). Figure 4. Note - Cubic feet is determined by multiplying length times width times depth and dividing by 1728. 20” 40” 4” Figure 4 If you use a concrete bag mix, use the mix for maximum strength. An average 80 pound bag of concrete mix will make approximately 2/3 of a cubic foot of concrete. Note - Follow the concrete bag mix, manufacturers re
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® ® ® ® ® ® ® ® Step 1 Assembly Check package contents Tools needed Regular screwdriver Cooking box Phillips screwdriver (assembly) Hammer One 7/16 inch or an adjustable wrench Lid (assembly) Pliers Tape Measure Bottom tray Pencil Electric drill Control panel Supplies needed You will need a soap and water solution to check for gas Work table leaks. (See Step "Check for gas leaks.") Note - The hardware size of nuts, bolts, and screws is given. For example "1/4-20 x 2 inch bolt" means a bolt 1
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Left frame Front Panel Cooking grate (2) Right frame Catch pan holder Side frame (2) Catch Pan Accessory rack Drip pans (2) Warm-Up Basket Thermometer Warming Rack Condiment basket Five long Flavorizer Bars Eight short Flavorizer Bars Side panel (2) Base panel 11
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Check contents of hardware packs Ten plastic buttons Three burner control knobs End bracket Three tool holders Three tubing plugs Two Phillips screws/washers Manifold bracket Two hinge pins (hardware size: 1/4 x 1 1/2 inch clevis pin) (actual size) One 1/4-20 x 2 inch bolts (actual size) Six 1/4-20 x 1/2 inch bolts (actual size) One 1/4-20 keps nut Seven nylon washers (actual size) Two hair pin cotters (actual size) 12
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Step 2 Step 3 Assemble the frame Continue frame assembly You will need: left frame, right frame, two nylon washers, You will need: frame assembly, two side frames, two 1/4-20 x 1/2 inch bolts and a 7/16 inch wrench. four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. Note - Work on carpeted area (on grass, or on one of the boxes) to protect the finish during frame assembly. Assemble one side frame onto the leg tabs of the right frame, and the second side frame onto the l
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26 1/2 Step 4 Step 5 Measure and drill holes Typical installation of the base for an existing concrete patio, new pad or wood deck You will need: Completed frame assembly, base panel, tape measure, and pencil. mCAUTION: Combustible materials should never be within 24 inches of the top, bottom, back or sides of mCAUTION: Combustible materials should never be the barbecue. Do not locate under overhead within 24 inches of the top, bottom, back or sides of combustible construction. the barbecue. Do
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Method 3 - Concrete Typical installation of the base for an existing concrete patio, new pad or wood deck (continued) A 3/8 inch machine screw anchor, using a 3/8-16 x 1 1/2 inch machine screw and a flat washer. Figure 8. Method 1 - Concrete Note - Use a 3/4 inch diameter concrete drill bit for drilling A strike anchor, a minimum size of 3/8 inch x 3 1/2 inches the hole for the screw base. The machine screw anchor long with a 3/8 inch flat washer and 3/8 inch nut. Figure 6. requires a setting t
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Typical installation of the base for an existing Step 6 concrete patio, new pad or wood deck (continued) Add front panel and tighten all frame bolts Method 4 - Wood deck You will need: front panel and two plastic buttons. After assembling the base according to the assembly Align the panel with the holes in the frame and insert instructions, position the base assembly on your deck the plastic buttons through the front panel and frame. for anchoring. Figure 11. Plastic buttons mCAUTION: Combusti
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Your Weber Gas Barbecue burner assembly has been Step 7 factory assembled, pressure and flame tested. As a safety Add cooking box precaution we recommend you check the burner alignment: a) Are the ends of the burners under the washers at the You will need: frame assembly, cooking box assembly, left rear and left front of the cooking box? The screws spacer bracket, 1/4-20 x 2 inch bolt, nylon washer, are only guides. Do not tighten. Figure 15 (a). 1/4-20 keps nut, pliers and a 7/16 inch wrench.
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Step 8 Step 9 Connect barbecue gas supply line to the natural Check all valves are off gas supply You will need: one burner control knob. Note - We recommend that the connection between (Valves are shipped in the OFF position, but you should the barbecue gas supply line and the natural gas check to be sure.) Put the knob on each valve. Check by supply be flare to flare. A 3/8-inch flare fitting has pushing down and turning clockwise. If they do not turn been included with the barbecue gas supply
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Step 11 Step 12 Install igniter Purge air from gas lines Note - The igniter wires are already attached to the Gas You will need: one burner control knob. Catcher Ignition Chamber and the igniter. This was done to factory test the ignition system. m DANGER The igniter lock nut is on the igniter. Be sure there are no sparks or open flames Insert the top of the igniter up through the large part of in the area while purging. This can cause the keyhole in the frame brace. Figure 19 (b). Loosen the
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Check: Step 13 a) Gas supply line to manifold connection. Figure 22 (a). Check for gas leaks mWARNING: If there is a leak at connection a, m DANGER retighten the fitting with a wrench and recheck for leaks with soap and water solution. Do not use an open flame to check for gas leaks. Be sure there are no sparks or open If a leak persists after retightening the fitting, turn OFF the gas. DO NOT OPERATE THE BARBECUE. flames in the area while you check for Contact Weber-Stephen Customer Service. le
