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mDANGER Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property. mWARNINGS m Do not store a spare or disconnected LP tank under or near this barbecue. m Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual. m After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and burner ob
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WARRANTY Weber-Stephen Products Co. (Weber) hereby There are no other express warrants except as warrants to the ORIGINAL PURCHASER of this set forth herein and any applicable implied Weber Gas Barbecue that it will be free of warranties of merchantability and fitness are defects in material and workmanship from the limited in duration to the period of coverage of date of purchase as follows: this express written Limited Warranty. Some states do not allow limitation on how long an Aluminum Casti
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PATENTS AND TRADEMARKS © 1997 Weber. Weber, , Genesis, Flavorizer and Crossover are registered U.S. trademarks; Perma-Mount, Gas Catcher, FlameCheck, Steam-N-Chips, Spider Stopper, and Warm-Up are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Genesis Gas Barbecues are covered under the following patent nos.: U.S.A. #4,677,964; 4,727,853; #4,777,927; #4,829,978; #4,860,724; #4,941,817; #4,966,125; #5,070,776; #D293,067; #D316,355; Canada:
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f Contents WARNINGS................................................................ 2 Warranty & Patents.................................................. 3-4 General Instructions.................................................... 6 Assembly ............................................................... 7-21 Operating Instructions Lighting ....................................................... 22-24 Cooking ............................................................ 25 Storage and/or Nonuse
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General Instructions Your Weber Gas Barbecue is a portable outdoor cooking Storage appliance. With the Weber Gas Barbecue you can grill, n The gas must be turned OFF at the natural gas supply barbecue, roast and bake with results that are difficult to when the Weber Gas Barbecue is not in use. duplicate with indoor kitchen appliances. The closed lid and Flavorizer Bars produce that "outdoor" flavor in the food. n When the Weber Gas Barbecue is stored indoors, the gas supply must be disconnected
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® ® ® ® ® ® ® ® Step 1 Assembly Check package contents Tools needed Regular screwdriver Cooking box (assembly) Phillips screwdriver Hammer 7/16 inch or an adjustable wrench Lid (assembly) Pliers Block of wood Hose Supplies needed You will need a soap and water solution to check for gas leaks. (See Step "Check for gas leaks.") Note - The hardware size of nuts, bolts and screws is given. For example "1/4-20 x 2 inch bolt" means a bolt 1/4 inch in Bottom tray diameter with 20 threads to the inch,
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R R E E B B E E W W Control panel Right frame Front panel Caster frame Left frame Two casters Wheel frame Two cooking grates Two frame connectors Warming rack Five long Flavorizer Bars Warm-Up Basket Eight short Flavorizer Bars Thermometer Two wheels Left hand slide bar assembly Two aluminum drip pans Assembly consists of: Catch pan Left hand slide bar Axle Support rod Slide 8 R R E E B B E E W W
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Catch pan holder Two wheel hubcaps (actual size) Two hinge pins Manifold bracket (hardware size: 1/4 x 1 1/2 inch clevis pin) (actual size) Five 1/4-20 x 2 inch bolts Side burner assembly (actual size) Six 1/4-20 x 1/2 inch bolts (actual size) Burner grate Two 10-24 x 1 3/4 machine screws (actual size) Side burner knob Two 10-24 hex nuts (actual size) Two side burner lock Fifteen 1/4 inch nylon washers Note: The locks are (actual size) taped to the inside of the side burner lid. 1/4-20 keps nut
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R E B E W Step 2 Step 3 Assemble wheels Assemble frame You will need: axle, two wheel hubcaps, two wheels, wheel You will need: left frame, right frame, two nylon washers, frame, hammer and a block of wood. two 1/4-20 x 1/2 inch bolts and a 7/16 inch wrench. Place one end of the axle on the block of wood (or other Note - Work on carpeted area (on grass, or on one of the protected surface). Tap on one hubcap. boxes) to protect the finish during frame assembly. Put one wheel on the axle, WEBER sid
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Step 4 Step 5 Continue frame assembly Complete frame assembly You will need: frame assembly, wheel frame assembly, You will need: partial frame assembly, two frame front panel, caster frame, four 1/4-20 x 1/2 inch bolts, connectors, four 1/4-20 x 2 inch bolts, four nylon washers four nylon washers and a 7/16 inch wrench. and a 7/16 inch wrench. Place the caster frame onto the tabs of the left frame with Hold one frame connector between the caster and wheel the dimple to the inside. Figure 3. Pla
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Slide the cooking box to the left within the frame. Put the Step 7 washer on the bolt. Insert the bolt through the cooking Install side burner locks box and frame with the head of the bolt outside the box. Figure 8. Add keps nut. Tighten by holding the bolt with Note: The locks are taped to the inside of the side pliers while you tighten the nut with the 7/16 inch wrench. burner lid. You will need: frame assembly, two side burner lock and a 7/16 inch wrench. Turn frame assembly right side up. L
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Typical natural gas supply installation. Figure 10. Step 9 Gas supply Install gas supply Inside wall General Specifications for Piping Note - Contact your local municipality for building Outside wall codes regulating outdoor gas barbecue installations. In absence of Local Codes, you must conform to the Shut off latest edition of ANSI Z223.1. WE RECOMMEND THAT To barbecue THIS INSTALLATION BE DONE BY A PROFESSIONAL. Quick disconnect Locking Some of the following are general requirements taken sh
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Step 10 Step 11 Install igniter Check that all burner valves are off Note - The igniter wires are already attached to the Gas You will need: one burner control knob. Catcher Ignition Chamber and the igniter. This was done to (Valves are shipped in the OFF position, but you should factory test the ignition system. check to be sure.) Put the knob on each valve. Check by The igniter lock nut is on the igniter. pushing down and turning clockwise. If they do not turn they are off, proceed to the next
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Step 13 Step 14 Install side burner Install manifold bracket You will need: side burner assembly, burner grate, and You will need: manifold bracket manifold bracket. Hook the bracket onto the manifold at the center burner valve. Figure 15. Place your hand underneath the bracket. mWARNING: Make sure gas supply is OFF. Lift the bracket, manifold and cooking box slightly as a unit Slide the side burner assembly into the open end of the and hook onto the frame brace. right frame. Route the side burn
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Step 15 To perform leak checks: Slide back the collar of the quick Check for gas leaks disconnect. Push male fitting of the hose into the quick disconnect, and maintain pressure. Figure 17 (a). Slide m DANGER the collar closed. Figure 17 (b). If it does not engage or Do not use an open flame to check for gas lock, repeat procedure. Gas will not flow unless the quick leaks. Be sure there are no sparks or open disconnect is properly engaged. flames in the area while you check for Turn on gas suppl
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Step 16 Check: Install Flavorizer Bars and Cooking Grates a) Hose to manifold connection. Figure 18 (a). You will need: five long Flavorizer Bars, eight short Flavorizer Bars and two cooking grates. b) Manifold to side burner hose connection.Figure 18 (b). Set the long Flavorizer Bars side to side in the lower mWARNING: If there is a leak at connection (a), position, then set the short Flavorizer Bars front to back in retighten the fitting with a wrench and recheck for the upper position in the
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Step 17 Step 18 Install the bottom tray Install the lid You will need: bottom tray, catch pan holder, catch pan and You will need: lid, two hinge pins and two hair pin cotters. one drip pan. Set the lid in place. Align the hinges at the rear of the barbecue. Insert hinge pins from the outside. Insert hair pin cotters into the small holes in the hinge pins. Figure 24. Hair pin cotter Finger grip on front Front side of catch edge of bottom tray pan holder Hinge pin Figure 21 Hook the ends of the
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Step 19 Step 20 Install tool holders, control panel and burner Secure side burner control knobs Stand to the right side of the barbecue. Slightly pull back both side burner locks. Slide the side burner toward the You will need: three tool holders, control panel, two Phillips control panel. The locks will snap into the slots in the front screws/washers, a Phillips screwdriver, and three burner and back of the side burner. Figure 26. control knobs. mCAUTION: Make sure both locks have snapped Hook
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Insert one end of the hinge rod into the hole in the frame. Step 21 Figure 28 (a). Install swing table Insert the other end into the hole in the swing table end You will need: swing table end bracket, two 10-24 hex bracket. Figure 28 (b). Hold the end bracket at an angle so nuts, two 10-24 x 1 3/4 inch machine screws, slide bar the lower tab is inside the frame tube. Push the bracket into assembly, swing table, four nylon washers, screwdriver the frame. Check to see that the lower tab of the bra
