Vermont Casting VM508K user manual

User manual for the device Vermont Casting VM508K

Device: Vermont Casting VM508K
Category: Gas Grill
Manufacturer: Vermont Casting
Size: 12.26 MB
Added : 4/30/2014
Number of pages: 20
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Abstracts of contents
Summary of the content on the page No. 1

VM508K / VM658K Assembly Procedures
Knock Down Models
Tools Required: Knife or scissors, Phillips or Robertson (square head)
screwdriver, 7/16” and 3/8” wrench or ratchet. The use of a manual
screwdriver is strongly recommended. A power drill may cause damage
to the unit or stripping of the protective coating.
Model VM508K Shown
CAUTION: This grill is intended ONLY to be used as a cart model, this grill cannot be built
into an enclosure.
CAUTION: The assembly of this grill requires two (2) p

Summary of the content on the page No. 2

VM508K / VM658K Assembly ARRÊT ! STOP! ¡ALTO! NO NEED TO RETURN TO THE STORE Questions With The Assembly? Require Parts Information? Product Under Manufacturer’s Warranty? PAS BESOIN DE RETOURNER AU NO ES NECESARIO QUE REGRESE A LA MAGASIN TIENDA Des questions sur l’assemblage? ¿Tiene alguna pregunta sobre el ensamble? De l’information sur les pièces? ¿Necesita información sobre las partes? Le produit est-il garanti par le fabricant? ¿El producto tiene garantía del fabricante? Call Toll-Free Ap

Summary of the content on the page No. 3

VM508K / VM658K Assembly Step 1: Unpack Carton and Verify Contents Use a sharp cutting tool to cut the straps on the packaging and open the carton top. Remove top layers of reinforced cardboard. Remove four (4) corner posts from main box. CAUTION: Heavy cook grates are lo- cated: For VM508K - inside front left corner post. For VM658K - inside rear left and rear right corner posts. For both models, the gas line is located inside the front right side corner post. Remove the sleeve and protectiv

Summary of the content on the page No. 4

VM508K / VM658K Assembly Step 1: Unpack Carton and Verify Contents (continued) Condiment Right Condiment Left VM658K Box 1 Box 2 Box 4 Box 3 Box 9 Box 10 Box 5 Box 6 Box 7 Box 8 Box 9 Box 11 VM658K Carton Contents Box 5 (LP Model) (50004650) Box 10 Pull Out Tank Kit (50004802 - LP) (50004881 - NG) Condiment Tray Right (1) Panel Bottom (1) Condiment Tray Left (1) Box 6 (50004794) Internal Shelf (1) Shelf Right (1) Box 1 (50004815) Hardware - Internal Shelf (1) Cover Side Burner (1) Marinating Tr

Summary of the content on the page No. 5

VM508K / VM658K Assembly Step 2: Attach Casters to Bottom Panel Parts Required: Figure 1 (1) Bottom Panel Front Caster (2) Front Casters 1/4-20 Nuts (2) Rear Casters (w/Brake) (50001176) (16) 1/4-20 Nuts (50001176) Figure 1 Use top layer cardboard to protect floor and parts from being scratched. Attach two (2) rear casters (w/brake) to the back of the bottom panel. (Fig. 5) Use four (4) nuts to secure each caster to the bottom panel. Attach two (2) front casters using four (4) nuts to

Summary of the content on the page No. 6

Rear VM508K / VM658K Assembly Step 4: Attach Brace Support to Metal Corner Post Parts Required: Brace Support Front Right (1) Brace Support Left (1) Brace Support Right #10-24 x 3/8” Screws (8) #10-24 x 3/8” Screws (50004268) (50004268) Figure 3 Front Attach brace support left to the top of the metal corner post. Attach brace support right to the top of the metal corner post. NOTE: Be sure to attach the brace sup- Brace ports to the correct side. Refer to Figure 3. Support Left NOTE: Do

Summary of the content on the page No. 7

MISE EN GARDE CUIDADO CAUTION VM508K / VM658K Assembly Step 6: Attach Back Panel & Tank Support Parts Required: (1) Back Panel (4) #10-24 x 3/8” Screws (50004268) Back Panel (1) Tank Retainer (LP Model) (VM508K Model) (1) 1 ¹⁄₂” OD Bushing (NG Model) (1) Pull Out Tank (LP Model) (VM658K Model) Figure 5 #10-24 x Attach back panel to the back of the unit using Tank Retainer 3/8” Scres four (4) #10-24 x 3/8” screws. (50004268) (LP Models) NOTE: For VM508K LP models, attach tank re- tainer.

Summary of the content on the page No. 8

VM508K / VM658K Assembly Step 8: Attach Grease Cup Holder Parts Required: (1) Grease Cup Holder (2) #10-24 x 3/8” Screws (50004268) Figure 7 Attach grease cup holder to the bottom of the left brace support. Figure 7 Grease Cup Holder #10-24 x 3/8” Screws (50004268) B147 ���� � �������� ��������������� ���� CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or moving the grill is recommended. 8 50004825

Summary of the content on the page No. 9

VM508K / VM658K Assembly Step 9: Attach Skirt Parts Required: (1) Skirt Left Assembly Leveling Glide (1) Skirt Right Assembly (1) Skirt Front Assembly (2) Skirt Corner Assemblies (7) #10-24 x 3/8” Screws (50004268) (4) Adjustable Leveling Glide Figures 8 & 9 Skirt Front Assembly Screw-in two (2) adjustable leveling glides into Skirt Left Assembly hex threaded insert provided in front skirt assem- bly. Skirt Right Assembly Screw-in one (1) adjustable leveling glide into hex threaded inse

Summary of the content on the page No. 10

VM508K / VM658K Assembly Step 10: Attach Side Panels Parts Required: (2) Side Panels Figure 10 (8) #10-24 x 3/8” Screws (50004268) Side Panel NOTE: Remove protective layer from side panels. Figure 10 Place side panel, with cutout at bottom, against two (2) corner posts. Secure side panel using four (4) screws. Repeat for opposite side. Make sure the two (2) openings (cut-outs) are at the #10-24 x 3/8” bottom. Screws (50004268) B150 Grease Tray Step 11: Figure 11 Attach Grease Catching Com

Summary of the content on the page No. 11

VM508K / VM658K Assembly Step 12: Attach Grill to Cabinet Assembly CAUTION: This step requires a minimum of 2 Figure 12 people. Parts Required: (8) 1/4-20 x 1/2” Screws (50000913) Figure 12 Tilt the grill to move gas line from underneath main console. Lift grill above cabinet assembly. Locate gas line inside cabinet assembly, be- tween door fascia and grease tray. 1/4-20 x 1/2” Place grill on cabinet assembly. CAUTION: Do Screws not damage gas line. (50000913) Align threaded nuts with sl

Summary of the content on the page No. 12

VM508K / VM658K Assembly Step 13a: Secure Hose to Upper Door Brace (Model VM508K) Parts Required: (1) Hose Bracket (2) #6-32 x 3/8” Screws (50002433) Figure 13a Attach hose bracket to the door upper brace with two (2) #6-32 x 3/8” screws. Door Upper Brace Figure 13a Hose Bracket #6-32 x 3/8” Screws (50002433) B250 Figure 13 Gas Line Clamp Detail Step 13b: Secure Hose to the Cabinet ���� Figure 13b ������� ��� �� ����� Gas Line Remove second screw from top. (Screws which were attached Hos

Summary of the content on the page No. 13

VM508K / VM658K Assembly Steps 14 & 15: Right & Left Side Shelf Assembly Parts Required: Right Side Shelf Left Side Shelf (1) Right Side Shelf (1) Left Side Shelf (1) Support Shelf Rear Right (1) Support Shelf Rear Left (1) Support Shelf Front Right (1) Support Shelf Front Left (1) Condiment Tray Right (1) Condiment Tray Left (2) U-Type Fastener (50001507) (2) U-Type Fastener (50001507) (2) #10-24 x 1/2” Screws (50000337) (2) #10-24 x 1/2” Screws (50000337) (4) #6-32 x 3/8” Screws (5000

Summary of the content on the page No. 14

VM508K / VM658K Assembly Step 16: Attach Right Shelf Assembly to Grill Parts Required: Right Shelf Assembly (1) Right Shelf Assy. (Step 5) (4) 1/4-20 x 1 ¹⁄₂” Screws (50001383) (2) #10-24 x 1/2” Screws (50000337) Figures 15 & 16 Loosely screw in (4-5 turns) four (4) 1/4-20 x 1 ¹⁄₂” screws to the side of the grill. Place right shelf assembly onto screws. Secure (tighten) four (4) screws to the grill. Secure condiment tray to the console with two (2) #10-24 x 1/2” screws. Tighten two (2) rema

Summary of the content on the page No. 15

VM508K / VM658K Assembly Step 17: Attach Left Shelf Assembly to Grill Parts Required: Left Shelf Assembly (1) Left Shelf Assy. (Step 6) (4) 1/4-20 x 1 ¹⁄₂” Screws (50001383) (4) #10-24 x 1/2” Screws (50000337) (1) Marinating Station Tray Plastic (1) Heat Shield Marinating Tray (2) #10-24 K-lock Nut (50000182) #10-24 K-lock Nuts (50000182) Refer to Figures 15 & 16 for shelf assembly attach- Figure 17 ment Refer to Figures 17 & 18 for heat shield and mari- nating station installation Loose

Summary of the content on the page No. 16

VM508K / VM658K Assembly Step 18: Attach Side Burner Assembly Follow Side Burner Assembly Instructions to assemble side burner to unit. Figure 19 Step 19: Attach Knobs (If not installed) Parts Required: VM508K: (5) Knobs VM658K: (6) Knobs Figure 19 NOTE: Depending on your model, your grill may require 5 or 6 knobs. VM508 is equipped with five B177 (5) knobs. VM658 is equipped with six (6) knobs. Align the knobs on the valve stems and push in- ward until the knob sits snugly on the stem. Fig

Summary of the content on the page No. 17

VM508K / VM658K Assembly Step 22: Install the Internal Components Parts Required: VM508K: (4) Sear Plates (3) Cooking Grates (1) Warming Rack VM658K: (5) Sear Plates (4) Cooking Grates (1) Warming Rack Figures 22 & 23 Carefully place each of the sear plates side by side inside the barbecue. Make sure the semicircular finger groove is facing toward the front of the grill. Each sear plate rests just above each burner tube. Set the cooking grates, side by side, on the upper ledge of the

Summary of the content on the page No. 18

VM508K / VM658K Assembly Step 23: Interior Shelf Installation (Model VM658K) Parts Required: (2) #10-24 x 3/8” Screws (50004268 (1) Rod (1) Washer Nylon (50000192) (1) 10-24 Pan Quad. Nut (10006126) (1) Interior Shelf Figure 24 Place two (2) 10-24 x 3/8” screws on the threaded holes located on left side panel. Install the rod in hole in bottom panel. Make sure the connection between the rod and the bottom panel is tight. Place washer nylon on top of rod. Slide interior shelf in place. Ba

Summary of the content on the page No. 19

VM508K / VM658K Assembly Step 24: Install the LP Cylinder (LP Models ONLY) Parts Required: (1) LP Gas Cylinder (not included) Figures 25 & 26 NOTE: Check your User’s Manual for the cylinder filling requirements, how to attach the regulator and how to test for leaks before you try lighting the grill. CAUTION: Make sure the hose is not touching any hot or sharp surfaces. Place the LP Cylinder into the hole in the bottom panel. Next secure it from moving by lifting the cylinder retainer wire an

Summary of the content on the page No. 20

CFM Corporation 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www.cfmcorp.com


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