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Formerly: Now:
®
CFMCorporation
Assembly and
Owners manual
Model A052041
2004 Series
Portable
Gas Gr
ill
ASSEMBLER / INSTALLER:
Leave these instructions with the consumer .
CONSUMER / USER:
Read all of these instructions and keep them in a safe place for future reference.
FOR YOUR SAFETY FOR YOUR SAFETY
If you smell gas:
1 Do not store or use gasoline or other
ammable vapors and liquids in the
1 Shut o gas to the appliance.
vicinity of this or any other appliance.
2 Extinguish any open ame
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Table of Contents Page Number Chapter One - INSTALLATION 4 Necessary Information 4 Choosing a Safe Location 4 Portable L.P. Gas Grills 5 - 7 Important Features of the Series 4000 LP Gas Grill 8 L.P. Gas Dealer Instructions 9 Chapter Two - ASSEMBLY INSTRUCTIONS 10 Identifying Parts 11 Attach Pillar to Grill Bottom 12 - 13 Assemble Base to Pillar 14 - 15 Install X-Brace 16 - 17 Install the Side Tables 18 - 19 Assemble Grill Lid 20 - 21 Installing the Internal Parts 22 - 23 Installing an L.P. Gas C
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Model A052041 Series Installation Chapter 1 • Operating this or any gas-fired appli- Necessary Information to ance in an enclosed area can produce a build-up of carbon-monoxide, which could Safely Use a Gas Grill. result in injury or death. 2. Installation must conform with local The gas fuel used by this product is codes or, in the absence of local codes, highly flammable and must be used in with either the National Fuel Gas Code, a responsible and cautious manner. ANSI Z223.1, NFPA 54 (USA)
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• Do not place combustible material, such as cloth or plastic, on grill surface during use. • Do not lean on side tables or place more than 15 pounds of weight on a side table. 9. Make sure that the heat shield and drip pan are in place under the grill bot- tom. • Heat and hot drippings from cooking food could damage the fuel supply sys- tem. Portable L. P. Gas Barbecue Grills WARNING: Do not use natural gas in an appliance designed for L.P. gas. Use Do not store spare cylinders near grill.
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2. The system has a thermal element that The L.P. FUEL SUPPLY SYSTEM will shut off the flow of gas between 240° F An L.P. gas grill requires a fuel delivery sys- and 300° F. tem made up of an L.P gas supply cylinder, a 3. The system has a flow-limiting device fuel regulator with hose and a gas-control which when activated, will limit the flow of valve. gas to 10 cubic feet per hour. 4. The pressure regulator and hose assem- Dual Burner Fuel-Control Valve bly provided is factory set at an outlet
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L.P. GAS CYLINDER SPECIFICATIONS Allow only a qualified L.P. gas dealer to fill or repair an L.P. gas-supply cylinder. Any L.P. gas-supply cylinder used with this grill must be approximately 12 inches Inform the gas dealer if it is a new or used diameter and 18 inches high. The maxi- cylinder to be filled. Caution the gas dealer mum fuel capacity must be 20 pounds of not to overfill the fuel cylinder. propane. Full-cylinder weight should be After filling, have the gas dealer check for approxi
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Important Features of Series A052041 Gas Grills HEAT SHIELD, GASKETS AND COLLAR WARNING! Do not remove the heat shield, gaskets, collar assembly from the grill bottom. Operating this grill without the heat shield, gaskets, collar assembly attached to the grill bottom would result in a hazardous situation which could cause serious damage to prop- erty and possible physical injury. Rear view of Series A052041 grill with the heat shield, gaskets, collar assembly. X-BRACE RETAINER WIRE It is import
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Take These Instructions to the L.P. Gas Dealer. When using a cylinder exchange, be sure the The L.P. gas cylinder has a Type 1 cylinder exchanged cylinder is a Type 1 cylinder; a 510 valve with a back-check module in its outlet that POL cylinder will not fit a Type 1 regulator. will not permit gas to flow until an evacuation device is installed. To purge the L.P. gas cylin- FILLING AND PURGING TYPE 1 L.P. GAS CYLINDERS der, the back-check module must be opened with an evacuation device. DANGER!
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Model A052041 Series Assembly Instructions Chapter 2 Getting Started 1. Please follow the steps in the order that they are presented. 2. Assemble the grill where you plan to use it. 3. You may want to place an old towel or cloth at the assembly site to prevent nuts and bolts from becoming lost. 4. Have a friend help. An assistant can make the assembly easier by holding the parts in place while you fasten the nuts and bolts. 5. To be ready to barbecue immediately, obtain a filled L.P. gas cyli
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Assembly Instructions • Identify the Grill Parts handle (1) Locate these parts: handle standoff (2) warming rack (1) grill lid (1) cooking grid (1) ceramic briquettes ( 1 package ) grill bottom assembly (1) rock grate (1) (burner assembly, heat shield, collar gasket and collar installed) left side table (1) grease pan (1) pillar (1) right side table (1) (knobs, ignitor, valve, hose w/ regulator installed) base (1) X-brace wire (1) master hardware bag (1) consisting of: (1) "A" bag (1) "B" ba
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Assembly Instructions • Attach the Pillar to Grill Bottom. tools needed: Use hardware bag “B”: 3 ⁄8" open-end wrench flat-blade screwdriver 1/4-20 x 3/4” ( 4 ) Locate these parts: top back hinge strut HINT: For the first portion of the assembly you will be assembling the grill bottom, pillar and base up- grill bottom side-down. ( 1 ) shown right- 1. Position the grill bottom casting collar side up upside down so that the heat collar assembly assembly is upward. 2. Working from the back (open)
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pillar bottom fuel supply hose w/ regulator gas control valve ends burner venturi tubes collar grill bottom back back hinge strut 13
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Assembly Instructions • Assemble Base to Pillar tools needed: 3 ⁄8" open-end wrench Use hardware bag “A”: 7 ⁄16" open-end wrench 1/4-20 x 3/4” ( 6 ) Locate this part: 1/4-20 ( 6 ) top back base ( 1 ) shown 1. Lock the pre-assembled casters on right- side up base by pushing down on the latch. front locking casters 2. Set the base upside-down on onto the pillar bottom as shown on the adjacent page, aligning holes in base with holes in pillar. 3. Insert six bolts through the holes in the pillar a
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base back top pillar black lead wires heat shield bottom casting back ignitor unit 15
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Assembly Instructions • Install X-Brace. No tools needed. Locate this part: 1 Now with the help of an top bent assistant carefully turn the ends grill assembly right-side-up. 2. IMPORTANT: Inspect beneath the grill bottom to check that the control-valve ends are still inside the burner venturi tubes. The valve ends must always be inside the burner X-brace ( 1 ) tubes for the grill to safely operate. grill bottom as shown from below back. 16
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ATTENTION PRODUCT ASSEMBLER: Install the X-brace retainer wire across the back of the pillar for warranty validation. UPPER DETAIL back LOWER DETAIL 3. Position the wire ends “A” and “B” firmly into the pillar corners behind the bolt heads and against the base. (See Lower Detail.) 4. Complete the installation by snapping bent ends “C” and “D” into the two holes in the pillar. (See Upper Detail.) 5. When complete, the X-brace should be positioned as shown in the lower right picture. 17
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Assembly Instructions • Install the Side Tables. tools needed: Use hardware bag “C”: 3/8" open-end wrench 7/16" open-end wrench 1/4-20 1/4-20 x 3/4” bolt hex nut ( 8 ) ( 8 ) Locate these parts: left side table assembly ( 1 ) right side table assembly ( 1 ) 1. Insert four 3/4" bolts through holes in the support brackets of the right side table assembly. 2. Attach the right side table to the four holes located in the right side of the grill bottom using the locking hex nuts provided. 18
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3. Insert four 3/4" bolts through holes in the HINT: Preformed hooks included on the right support brackets of the left side table side table assembly may be used to keep assembly. cooking utensils (not included) at hand. 4. Attach the left side table to the four holes CAUTION: Do not apply more than 15 located in the left side of the grill bottom pounds to either side table that could using the locking hex nuts provided. unbalance and tip the grill. 19
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Assembly Instructions • Assemble the Grill Lid tools needed: hairpin ( 2 ) use 7/16" open-end wrench hardware bag “D”: flat-blade screwdriver hinge pin 1/4 x 1 1/8” ( 2 ) standoff gasket ( 2 ) 1/4-20 1/4-20 x 3/4” hex nut ( 2 ) bolt ( 4 ) Locate these parts: handle ( 1 ) handle standoff ( 2 ) grill lid ( 1 ) 1. Position the back of the lid so that the rear holes are in line with the hinge struts on the back of the grill bottom. 2. Gently set the grill lid onto the grill bottom. 20
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3. Hold the lid to align the hinge holes. 4. Insert a hinge pin through the hinge hole in the lid and into the hole in the bottom 4. hinge strut. 3. 5. After the hinge pin is in place, insert a hair pin through the hole of the hinge pin to secure it. HINT: There is an air space between the 5. back of the lid and the grill bottom where you can install the pins. 6. Repeat for the opposite side. 7. Raise the lid to attach the front handle. 8. Attach a handle standoff to the front of the grill lid,
