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Gas Barbecue
Use, Care & Assembly Manual
With Grill Lighting Instructions
5100 LP Gas Series
5110 Natural Gas Series
ASSEMBLER/INSTALLER:
Leave these instructions with the consumer.
CONSUMER/USER:
Read all these instructions and keep them in a safe place for future reference.
www.coleman.com For Outdoor Use Only
IIM MP PO OR RT TA AN NT T
Read this manual carefully before assembling,
using or servicing this grill. Keep this manual for
future reference. If you have questions about
assembly, opera
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Contents WARNING General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 IF YOU SMELL GAS: General Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1. Shut off gas to the appliance. Electrical Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2. Extinguish any open flame. Fuel Connections other than Portable L.P. Cylinders . . . . .
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3 1 2 General Safety Information cont. 4 7 24" 8 5 6 General Installation • Installation must conform with local codes or, in the absence of local 9 codes, with either the National Fuel Gas Code, ANSI Z223.1 (USA), CAN/CGA-B149.1, Natural Gas Installation Code or CAN/CGA-B149.2, Clear Propane Installation Code (Canada). To check local codes, see your local L.P. gas dealer or natural gas 36" company listed in the Yellow Pages for recommended installation pro- (90cm) cedures and regulations.
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Electrical Attachments Natural Gas Connections When using an electric attachment with grill, follow specification WARNING and warning statements accompanying the attachment. IMPORTANT: If using an external electrical source, the installed • Gas supply system must be installed in accordance with the U.S. appliance must be electrically grounded according to local codes National Fuel Gas Code. or, in the absence of local codes, with the National Electrical • This appliance and its individual shut o
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L.P. Gas Cylinder L.P. Gas Cylinder cont. DANGER CAUTION • DO NOT insert any foreign objects into the valve outlet. Have the gas dealer weigh cylinder after filling to ensure that You may damage the valve. A damaged valve can cause the cylinder is not overfilled. a leak, which could result in explosion, fire, severe per- sonal injury or death. Hose and Regulator WARNING The Type 1 connection system has the following features: • Cylinders must be stored outdoors out of the reach of 1.The system
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Filling and Purging Type 1 Transporting the Cylinder cont. L.P. Gas Cylinders cont. WARNING 13 Handle a full cylinder with care. Gas is under high pressure. CGA-510 POL DANGER • NEVER store a spare L.P. gas supply cylinder under the grill body or inside grill enclosure or in the vicinity of any heat producing appliance. (Fig. 12) • NEVER fill the cylinder beyond 80% full. Failure to follow this information exactly could result in an explosion and/or fire causing death or serious injury. 12 P
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Assembly/Set up ■ Remove components from package. Firebox Left Side Burner Electrode Right Side Table Left Side Burner Table Rear Trim Plate Warming Rack Grates Rear Support Top Panel Grease Pan Cylinder Cylinder Support Retaining Bolt Grease Cup Grease Cup Burner Heat Tents™ Support 9-Volt Right Electrode Module Battery Panel Left Panel Tool Hook Side Burner Base Door Magnets Left Door Right Door Non-Locking Locking Casters Casters Side Burner Grate Side Burner Knob 7
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NOTE: Use a large piece of cardboard or a ground cloth to protect the painted finish on the grill. Step 1 1-A Right Panel Hardware shown actual size (TN) M6 x 15mm Screw (10) Qty. TN Base Left Panel 1-A. Arrange the two panels and the base on the ground as shown. LOOSELY assemble the Right Panel and the Left Panel to the Grill Base using one screw (TN) in each top corner. 1-C 1-B TN (x2) Left Panel Flange TN (x2) TN (x2) 1-B. LOOSELY assemble two fasteners (TN) into each bottom 1-C. LOOSELY as
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Carefully turn the assembly up-side-down to perform Step 2. This will give easy Step access to assemble the 2 parts in Step 2. Hardware shown actual size 2-C TN (x2) (TN) M6 x 15mm Screw (8) Qty. 2-A Base (up-side-down) 2-A. Carefully turn the grill Up-Side-Down. 2-A. Carefully turn the grill Up-Side-Down. 2-D Non- See Detail 2-C Locking Locking 2-B Casters Casters TN (x4) Front TN (x4) Back 2-B. Assemble eight additional screws (TN) to fasten the Side Panels to the base Base. 2-D. Fasten Cast
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NOTE: Use a ground cloth 4-A to protect the paint finish AV (x2) during this step. Step 3 BW (x2) 3-A Electronic Module 4-A. Attach the Electronic Module to the Left Panel on the inside surface. Use two screws (AV) and two locking hex nuts (BW). 4-B. Assemble the Cylinder 4-B Retaining Bolt to the Cylinder Support. 2-A. Carefully turn the grill Up-Side-Down. Locking Casters 3-A. Check that all fasteners are tightened before turning the grill Right-Side-Up. Carefully turn the grill Right-Side-U
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Assemble the Top Panel. Install Door Magnets. Assemble the Rear Support. Step Step 5 6 Hardware shown actual size Hardware shown actual size (TN) (UO) (TN) M6 x 15mm Screw M6 Locking Hex Nut M6 x 15mm Screw (16) Qty. (2) Qty. (4) Qty. 5-A 6-A Door Magnet Top Panel TN (x2) UO (x2) TN (x8) 5-A. Assemble the Top Panel to the Left and Right Side Panels 6-A. Assemble the Door Magnet to the Top Panel with two with eight Screws (TN). Screws (TN) and two Locking Hex Nuts (UO). 5-B Rear Support 6-B Do
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NOTE: Use a ground cloth 7-B to protect the paint finish during Step 7 and 8. Step Assemble Right Side Table 7 to the Firebox. Hardware shown actual size CX (x2) (CX) (UO) M6 x 20mm Screw M6 Locking Hex Nut (5) Qty. (1) Qty. 7-C CX 7-A UO RIGHT SIDE TABLE FIREBOX 7-D 7-A. Lay the Firebox on it’s backside with lid closed . This will allow easy access to the fastener locations. Assemble the Right Side Table to the Firebox with five Screws (CX) and one Locking Hex Nut (UO). Place the Locking He
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Assemble Left Side Burner 8-B Assembly to the Firebox. Step 8 CX (x2) Hardware shown actual size (UO) (CX) M6 Locking Hex Nut M6 x 20mm Screw (1) Qty. (5) Qty. 8-C UO 8-A FIREBOX CX 8-D Left Side Burner Table 8-A. Assemble the Left Side Burner Table to the Firebox with five Screws (CX) and one Locking Hex Nut (UO). Place the Locking Hex Nut in the center position as shown in 8-C. Tighten all fasteners. CX (x2) 13
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Assemble Firebox to the 9-C Grill Cart. HINT: A second person is Step helpful when aligning the 9 Firebox to the Grill Cart. 9-A FIREBOX 9-C. Make sure the Firebox panel is located on the INSIDE of the Left Panel. GRILL CART 9-D 9-A. Carefully place the Firebox onto the Cart Assembly. Take care to not damage the fuel hoses. They must be routed through the large hole in the top panel. See Step 9-B. 9-B 9-D. Make sure the Firebox panel is located on the INSIDE of the Right Panel. 9-B. While l
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Fasten the Firebox to the Hardware shown actual size Grill Cart. Step 10 (TN) (DY) (UO) M6 x 15mm Screw M6 Flat Washer M6 Locking Hex Nut (6) Qty. (4) Qty. (4) Qty. 10-A TN (x3) UO (x2) DY (x2) 10-A. LOOSELY fasten the right side of the Firebox to the Grill Cart with three Screws (TN), two Flat Washers (DY) and two Locking Hex Nuts (UO). NOTE: You will tighten these screws LATER (after Step 10-B), after the left side of the Firebox is attached to the Grill Cart (this helps with alignment). 10-
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Fasten the Rear Trim Plate to the Grill Cart. Step 11 Hardware shown actual size (VP) Self Tapping Screw (2) Qty. 11-A FIREBOX 11-B REAR TRIM PLATE REAR TRIM PLATE VP (x2) 11-B. View showing Rear Trim Plate properly installed. 11-A. Fasten the Rear Trim Plate to the Firebox with two Screws (VP). Tighten all fasteners. VP 16
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Fasten both Left and Right Hardware shown actual size Doors to the Grill Cart. Attach the Tool Hook to the Step Right Door. 12 (XR) M5 x 15mm Flat Head Screw (8) Qty. 12-A 12-C TOOL HOOK XR (x4) 12-C. Fasten the Right Door to the Grill Cart with four Flat Head Screws (XR). LEFT DOOR RIGHT DOOR Repeat Step 12-C to attach the Left Door. Tighten all fasteners. 5-B TOOL HOOK 12-B. Squeeze the Tool Hook to slip into the mounting brackets. 17
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Install three Heat Tents™. 13-B Heat Install three Cooking Tents™ Grates. Step Install the Warming Rack. 13 13-B. Install three Heat Tents™ over the Burners. The Heat Tents™ are located using the alignment pins. 13-A Warming Rack 13-C Standard Power Standard Cooking Grate Grate Grate Grates Heat Tents™ 13-C. Install three Cooking Grates, flat side downward. Locate the Power Grate in the center position. Burners 13-D Warming Rack 13-D. Place the Warming Rack in the back of the Firebox. Align
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Install the Side Burner Hardware shown actual size Valve. Step 14 (WQ) M4 X 10mm Screw (2) Qty. 14-A 14-B Side Burner Valve Large Hole 14-D 14-A. Route the Side Burner Valve through the Large Hole in View the Left Panel. from Above 14-C WQ (x2) 14-E Side Burner Valve View From Back of Grill View 14-C. Attach the Side Burner Valve with two Screws (WQ). from Below 19
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Assemble the Side Burner Hardware shown actual size to the Left Side Table. Assemble the Electrode to Step the Side Burner. (ZT) 15 (WQ) (YS) Hair Pin M4 X 10mm Screw M4 Hex Nut (1) Qty. (1) Qty. (1) Qty. (Attached to Burner) 15-A 15-C ZT YS WQ Electrode 15-C. Lock the Side Burner in place with one hairpin (SS). 15-A. Slip the Burner Tube through the Left Side Table. Install electrode as shown with one screw (WQ) and one hex nut (YS). 15-B 15-D Caution: Assemble the wires BELOW the burner Bu
