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MODEL 463821908 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION: WARNING:
Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions
instructions, and use and care directions before could result in serious personal injury and/or
attempting to assemble and cook. property damage.
INSTALLER/ASSEMBLER: CAUTION:
Leave this manual with consumer. Some parts may contain sharp edges –
especially as noted in the manual! Wear
protective gloves if neces
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Installation Safety Precautions • Use grill, as purchased, only with LP (propane) gas and the DANGER regulator/valve assembly supplied. A conversion kit must be purchased for use with natural gas. If you smell gas: • Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane 1. Shut off gas to the appliance. Installation Code, CSA B149.1, or Propane Storage and Handling Code, B1
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TABLE OF CONTENTS For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 To insure your satisfaction Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 and for follow-up service, Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 register your grill Safety Symbols. . . . . . . . . . . . . . . . . .
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LP tank USE AND CARE • The LP tank used with your grill must meet the following requirements: • Use LP s only with these required measurements: 12" (30.5cm) DANGER (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP tank under or near the • LP tanks must be constructed and marked in accordance with appliance or in an enclosed area. specifications for LP tanks of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339, tanks,
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e s i w k LP tank Exchange Connecting Regulator to the LP tank • Many retailers that sell grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2. Turn all control knobs to the OFF position. test and certify their tanks. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP 3
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Straight Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4. Brush soapy solution onto areas circled below. Hold coupling nut and regulator as shown for proper connection to LP tank valve. s Never remove threaded
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Safety Tips WARNING s Before opening LP tank valve, check the coupling nut for tightness. For Safe Use of Your Grill and to Avoid Serious s When grill is not in use, turn off all control knobs and LP tank Injury: valve. s If the outdoor cooking gas appliance is not in use, the gas • Do not let children operate or play near grill. must be turned off at the supply tank. Storage of an outdoor • Keep grill area clear and free from materials that burn. cooking gas appliance indoors is permissib
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Burner Flame Check Ignitor Lighting • Remove cooking grates and flame tamers. Light burners, rotate s Do not lean over grill while lighting. knobs from HI to LO. You should see a smaller flame in LO 1. Turn OFF gas burner control valves. position than seen on HI. Always check flame prior to each use. 2.Turn ON gas source or tank. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. 3. Open lid during lighting. 4. To ignite, turn ignition left knob t
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Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP tank. 2. Remove cooking grate and vaporiser bar. SPIDER ALERT! 3. Under grill remove grease cup, disconnect ignitor wire and GAS COLLECTOR clips from burner. To remove clips pull down on large end of BOX & IGNITOR BURNER clip attached to the valve, turn away from valve, rotate CONTROL PANEL upward and re
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Food Safety How To Tell If Meat Is Grilled Thoroughly Food safety is a very important part of enjoying the outdoor • Meat and poultry cooked on a grill often browns very fast on the cooking experience. To keep food safe from harmful bacteria, outside. Use a meat thermometer to be sure food has reached follow these four basic steps: a safe internal temperature, and cut into food to check for visual signs of doneness. Clean: Wash hands, utensils, and surfaces with hot soapy water before and af
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PARTS LIST – Model No. 463821908 Key Qty Description . . . . . . . . . . . . . . . . . . . Part # Key Qty Description . . . . . . . . . . . . . . . . . . . Part # A 1 Firebox. . . . . . . . . . . . . . . . . . . . . 80011600 AA 1 Heat Tent . . . . . . . . . . . . . . . . . . . 80008273 B 1 Valve/Hose/Regulator . . . . . . . . . 80016425 BB 1 Cooking Grate . . . . . . . . . . . . . . . 80008274 C 1 Control Panel. . . . . . . . . . . . . . . . 80016558 CC 1 Swing Away . . . . . . . . . . . . . .
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PARTS DIAGRAM – Model No. 463821908 Q BB II R EE CC H S DD AA V U Y X A HH T P Z B W C M N O J D E G F GG FF I F L K 12 • 463821908
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ASSEMBLY – Model No. 463821908 A Attach right leg assembly to bottom shelf with (2) #10-24x2" carriage bolts and #10-24 Plastic wing nuts. 1 B Push Leg Extenders into the bottom of the right legs. C Place left leg assembly into bottom shelf. Insert axle bolts into wheels, legs and bottom shelf. Secure with hitch pins. Left Leg Assembly Wheel 1” Hitch Pin Qty.2 Right Leg Assembly #10-24 X 2” Carriage Bolt Bottom Qty.2 Shelf “Cone” side of wheel against leg Axle Bolt Qty.2 #10-24 Plastic Wing
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A Place bottom of front panel into three slots in the bottom shelf. 3 B Attach front panel to legs with four #10-24x2" machine screws and #10-24 flange nuts. #10-24 X 2” Machine Screw Qty.4 #10-24 Flange Nut Qty.4 A Place valve/hose/regulator onto control panel. Attach with #10-24 x ½” machine screws. NOTE: Make sure the two valve 4 stems are centered in their clearance holes; otherwise, this can cause main burner level problems. B Insert ignitor body into ignitor hole on control panel, then
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Attach control panel to firebox using #10-24 x ½” machine screws, silicon washers and #10-24 flange nuts. 5 Firebox #10-24 x ½” Machine Screw Qty. 4 Silicon Washer Qty. 4 #10-24 Flange Nut Qty. 4 Control Panel A Place firebox onto cart, make sure the regulator hose hangs inside cart and control panel overlaps front panel.Attach to cart with #10-24x1-1/4" machine screws, Silicon washers and #10-24 flange nuts. 6 B Place burners assembly into firebox, making sure valves are inside the burner t
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A Attach tool holder to front leg using two #10-24x2" machine screws and #10-24 flange nuts. Place sideburner pan into frame and 7 attach with a #10-24x2" carriage bolt and #10-24 metal wing nut in back and a T-wing screw in front. B Attach sideburner valve cup. Place sideburner into hole. Make sure side burner valve is inside sideburner tube. Fasten sideburner with a wing nut. Hook burner clip to sideburner tube and around manifold. Attach sideburner ignitor wire to ignitor. C Place sidebur
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Attach side shelf with #10-24 T-wing screw. 8 #10-24 T-Wing Screw Qty: 4 Attach lower lid hinges to back of firebox using #10-24x1/2" machines screws, silicon washers and #10-24 flange nuts per hinge. The center flat portion of the hinge should be at the bottom (see inset). 9 #10-24 Silicon Washer Flange Nuts Qty:8 #10-24 X ½” Qty:4 Machine Screw Lower Hinge Qty:4 Center flat portion of hinge on bottom 463821908 • 17
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Attach handle to front of lid with silicon washers , insulation washers and #10-24 wing nuts. Upper lid hinges attach to back with #10-24x1/2" machine screws, fiber washers and #10-24 flange nuts. Do not tighten the screws. 10 #10-24 Wing Nut Qty:2 #10-24X1/2” Machine Screw Qty:4 Silicon Washer Qty:10 #10-24 Insulation Washer Flange Nuts Qty:2 Qty:4 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure with hinge pins and hitch pins. Tighten upper
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Place heat tent onto V-shaped bar rests inside firebox. Place cooking grate onto firebox. 12 Cooking Grate Heat Tent A Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of 13 firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top Swing Away is installed upside-down. B Push control knobs onto valves. Pivot Wire Swing Away Leg A B 463821908
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Insert tank wire into holes in bottom shelf of the cart. 13 Tank Wire Hang grease cup clip from bottom of firebox and place grease cup into grease clip. Tank collar opening must face to left of grill. Set 14 bottom of tank into bottom shelf. Rotate tank wire up to secure tank. LP tank IS SOLD SEPARATELY. Fill and leak check the tank before attaching to grill and regulator (see Use & Care Section). See Use & Care section of this manual to perform the "Burner Flame Check" and for important safety
