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PRODUCT GUIDE
MODEL 463440109
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
Please call 1-800-241-7548.
Estimated assembly time: 45 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary
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TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 If you smell gas: Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13 1. Shut off gas to the appliance. Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2. Extinguish any open flame. 3. Open lid. Parts List. .
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WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf, resulting in failure California to cause cancer, birth defects, and other reproductive harm. of grill cart 2. This product contains chemicals, including lead components. and lead compounds, known to the State of California to cause cancer, birth defects or oth
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LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Cana
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder
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Straight Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below. Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6.Turn the coupling
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Safety Tips s Before opening LP cylinder valve, check the coupling nut for WARNING tightness. s When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious s Never move grill while in operation or still hot. Injury: s Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. s Maximum load for sideburner and side shelf is 10 lbs. • Keep grill area clear an
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Burner Flame Check •Remove cooking grates and flame tamers. Light burners, rotate WARNING knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also. Always check flame prior to each use. If in use. only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. HIGH CAUTION LOW If ignition does NOT occur in 5 seconds, turn the burner c
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Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. SPIDER ALERT! 3. Remove screws and carryover tubes from rear of burners. 4. Remove screw and washers to disengage burner from bracket on firebox. SPIDER AND WEBS INSIDE BURNER TUBE 5. Remove screws to detach electrode from burner. Electrode should remai
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GRILLING GUIDE – Getting Started Temperature The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from Note: Since 1995, all regulators (the part that attaches to the gas all grill surfaces before first use. We recommend oper
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Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try. With speed. Rotisserie cooking is best done in front of a special experience, you will learn how to work with your grill, creati
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Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking. adding to a smoke box or pan. Place smoke box or pan on top of Grilling can be affected by many external conditions. In cold the cooking grate above the flame. Turn grill on high until the weather, you wi
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Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking We've all heard the saying, 'an ounce of prevention is worth a surfaces while grill is hot. pound of cure.’ This is great advice when it comes to keeping your grill clean. Storing Your Grill • Clean cooking grates. Routine Care • Store grill in dr
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LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
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PARTS LIST Key Qty Description Key Qty Description A 1 FIREBOX JJ 1 GREASE CUP B 4 TUBE BURNER KK 1 CLIP, F/ GREASE CUP C 1 ELECTRODE, MAIN BURNER LL 1 TANK EXCLUSION D 3 CARRY OVER TUBE MM 2 LEG EXTENDER E 1 CONTROL PANEL, MAIN NN 1 WING SCREW F/ TANK F 1 ELECTRONIC MODULE, W/BUTTON OO 2 LID BUMPER, ROUND G 1 BUTTON, F/ ELECTRONIC MODULE PP 1 WIRE, F/ SIDEBURNER H 1 VALVE/ HOSE/ REGULATOR QQ 1 HEAT SHIELD F/ EI MODULE I 5 BEZEL F/ KNOB J 5 CONTROL KNOB NOT Pictured … 1 VENTURI CLIP F/ SB K 1 GR
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PARTS DIAGRAM OO P R S Q V Q Q K Q L X D D M N D B B Z C B B O PP A Y U AA H BB T E Q Q W KK F I I I I I JJ J J J J J G CC EE LL GG DD NN HH FF MM II 16
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ASSEMBLY Place legs as shown . Left leg assembly has large holes on ends of legs. Hook tank exclusion wireinto right and left leg assemblies 1 Right Leg Assembly Tank Exclusion Wire Left Leg Assembly Right Leg Assembly Place bottom shelf with cut out hole for LP tank next to legs with axle holes. Attach to right and left leg assemblies with 1/4"-20x1-1/2" screws and 1/4"-20 flange nuts. 2 Qty: 4 1/4"-20 Flange Nut Qty: 4 1/4"-20x1-1/2" Bottom Shelf Machine Screw Axle Hole LP tank hole 17
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Attach front panel to cart with #8-32x3/8" sheet metal screws. ASSEMBLY 3 Front Panel Qty: 6 #8-32X3/8” Sheet Metal Screw Turn assembly upside down. Insert axle rod into wheel, Axle Spacer,legs and other Axle Spacer and wheel. Attach with (1) 8mm flat washer and 4 hitch pin. Wheel Axle Rod 1” Hitch Pin Qty. 1 Hitch Pin Axle Axle Washer Spacer Qty: 1 Qty: 2 "Cone" side of wheel against leg Axle Spacer Axle Washer 18
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Stand cart upright. This step requires two people to lift and position grill head onto cart. 5 Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with 1/4"-20x1/2" machine screws. Qty: 4 1/4"-20x1/2" Machine Screw Grill Head 19
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Back of firebox Hook side wall of shelf over support brackets on side of firebox (A). Inside firebox insert 7x15 fiber washers and 1/4"-20x1/2" machine screws as shown (B). 6 Attach shelf with flange nuts on each side. (C). B A Bracket Right Side Shelf C Qty: 4 Qty: 4 1/4"-20x1/2" 1/4"-20 Machine Screw Flange Nut Qty: 4 7X15 Fiber Washer Attach fascia to firebox with #8-32x3/8" sheet metal screws. 7 Qty:2 #8-32x3/8”Sheet Metal Screw 20
