Summary of the content on the page No. 1
PRODUCT GUIDE
MODEL 463262811
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-888-430-7870.
Estimated assembly time: 30 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Br
Summary of the content on the page No. 2
TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 If you smell gas: Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 1. Shut off gas to the appliance. Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2. Extinguish any open flame. 3. Open lid. Parts Dia
Summary of the content on the page No. 3
WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf or side shelf, California to cause cancer, birth defects, and other reproductive harm. resulting in failure 2. This product contains chemicals, including lead of grill cart components. and lead compounds, known to the State of California to cause cancer, birth
Summary of the content on the page No. 4
LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Cana
Summary of the content on the page No. 5
e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder
Summary of the content on the page No. 6
Straight Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below, or other similar Hold coupling nut and regulator fittings on your grill. as shown for proper connection
Summary of the content on the page No. 7
Safety Tips Before opening LP cylinder valve, check the coupling nut for WARNING tightness. When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious Never move grill while in operation or still hot. Injury: Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. Maximum load for sideburner and side shelf is 10 lbs. • Keep grill area clear an
Summary of the content on the page No. 8
Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in WARNING LOW position than seen on HI. Perform burner flame check on sideburner, also. Always check flame prior to each use. If Turn controls and gas source or tank OFF when not only low flame is seen refer to "Sudden drop or low flame" in in use. the Troubleshooting Section. HI CAUTION LOW If ignition does NOT occur in 5 seconds, turn the burner contr
Summary of the content on the page No. 9
General Grill Cleaning •Do not mistake brown or black accumulation of grease and CAUTION smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely SPIDER ALERT! air dry. Do not apply a caustic grill/oven cleaner to painted surfaces. • Plastic parts: Wash with warm soapy water and wipe dry. SP
Summary of the content on the page No. 10
Cleaning the Burner Assembly (C) Wear eye protection: Use an air hose to force air into the burner tube and out the burner ports. Check each Follow these instructions to clean and/or replace parts of burner port to make sure air comes out each hole. assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 6. Wire brush entire outer surface of burner to remove food residue and dirt. 2. Remove cooking grates and flame tamers. 7. Clean any blocked ports
Summary of the content on the page No. 11
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
Summary of the content on the page No. 12
PARTS LIST Key Qty Description Key Qty Description A 1 BOTTOM SHELF OO 2 RECTANGULAR BUMPER, F/ TOP LID B 1 TANK SCREW, F/ BOTTOM SHELF PP 1 LOGO PLATE C 2 CASTER, LOCKING QQ 1 HARDWARE F/ TOP LID D 2 CASTER, FIXED RR 1 LEFT DOOR, NO HANDLE E 1 CART LEFT SIDE PANEL SS 3 DOOR AND SB HANDLE F 1 GROMMET, F/ REGULATOR HOLE TT 1 RIGHT DOOR, NO HANDLE G 1 CART RIGHT SIDE PANEL UU 4 FLAME TAMER H 1 CART LOWER BACK PANEL VV 4 COOKING GRATE I1 FRONT BRACE WW 4 TRAY, F/ COOKING GRATE XX 1 GRIDDLE, F/ SB J
Summary of the content on the page No. 13
PARTS DIAGRAM QQ MM LL FF ZZ OO XX VV NN VV VV VV PP AAA WW GG WW SS L K R UU UU UU UU YY O M HH Q J P II JJ EE T KK CC EEE DD AA FFF N Y Z U TT Y S X Z SS I BB RR SS W BBB CCC F V DDD G H E B A D C D C 13
Summary of the content on the page No. 14
Front Front ASSEMBLY Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. 1 Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure remove the Bent U Pin and save for future maintenance. A Locking caster Non-lock caster B
Summary of the content on the page No. 15
Place lower back panel between side panels at rear of bottom shelf. Make sure the slots are positioned as shown (A). Secure 3 lower back panel to side panels using two 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers on each side. 1/4-20x1/2” screw 7mm lock washer 7mm flat washer Lower back panel The vertical flange should be on left side A when the lower back panel is properly installed Vertical flange This step requires two people 4 to lift and position grill head onto cart. Car
Summary of the content on the page No. 16
On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower hole, using one 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer on each side. 5 Do not fully tighten screws until side shelf installation is complete in later steps. Upper back panel 7mm flat 1/4-20x1½” 7mm lock washer washer screw Pull out the knobs from control panel. Insert temperature gauge stem into the biger hole above knob bezel,shown A. 6 Make sure the g
Summary of the content on the page No. 17
Insert flange on right side shelf into side shelf brackets on side of firebox, shown A. 7 Attach rear of shelf using one 1/4-20x3/4” screw, 7mm lock washer, 7mm washer and 1/4” nut in upper hole; using one flat screw, 1/4-20x1½” 7mm lock washer and 7mm flat washer in lower hole, shown B/C. Attach front of shelf and fascia using two screws, 1/4-20x3/4” 7mm flat washers, 7mm lock washers and 1/4” nuts, and one #8x3/8” self-tapping screw with large flat washer, shown C/D/E. Remove the f
Summary of the content on the page No. 18
Insert tabs on left sideburner shelf assembly into rectangular slots in side of firebox, shown A. 8 Attach rear of shelf using one 1/4-20x3/4” screw, 7mm flat washer,7mm lock washer and 1/4” nut in upper hole; and using 1/4-20x1½” screw, 7mm lock washer, 7mm flat washer in lower hole, shown B/C. Attach front of shelf and fascia using two 1/4-20x3/4” screws, 7mm flat washers, 7mm lock washers and 1/4” nuts, and one #8x3/8” self-tapping screw with large washer, shown C/D/E. Now you may fully t
Summary of the content on the page No. 19
Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and 9 facing the front. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART. 1/4-20x1½” 7mm flat screw washer 7mm lock washer First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner 10
Summary of the content on the page No. 20
Insert sideburner burner into left shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan on 11 8a shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Under sideburner shelf, attach sideburner ignitor wire to electrode. Make sure burner tube engages sideburner valve, shown C. B sideburner drip pan A sideburner burner Wing nut C sideburner drip pan electrode ignitor wire Place sideburner lid onto left shelf and align holes in back of lid
