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PRODUCT GUIDE
MODEL 463210011
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-888-430-7870.
Estimated assembly time: 30 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Br
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TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 If you smell gas: Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1. Shut off gas to the appliance. Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2. Extinguish any open flame. 3. Open lid. Parts Di
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WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf or side shelf, California to cause cancer, birth defects, and other reproductive harm. resulting in failure 2. This product contains chemicals, including lead of grill cart components. and lead compounds, known to the State of California to cause cancer, birth
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LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Cana
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder
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Straight Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below, or other similar Hold coupling nut and regulator fittings on your grill. as shown for proper connection
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Safety Tips s Before opening LP cylinder valve, check the coupling nut for WARNING tightness. s When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious s Never move grill while in operation or still hot. Injury: s Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. s Maximum load for sideburner and side shelf is 10 lbs. • Keep grill area clear an
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Ignitor Lighting (continued) Burner Flame Check 8. For grills equipped with ELECTRONIC IGNITION at • Remove cooking grates and flame tamers. Light burners, rotate each burner: knobs from HI to LOW. You should see a smaller flame in Repeat steps 4 through 6 to light each burner. LOW position than seen on HI. Perform burner flame check 9. Once each burner has ignited, turn knobs to desired setting. on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "S
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3. Remove carryover tubes and burners. 4. Detach electrode from burner. CAUTION NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in SPIDER ALERT! illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one SPIDER AND WEBS INSIDE BURNER TUBE easiest for you. (A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook throug
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LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
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PARTS LIST Key Qty Description NOT Pictured A 1 TOP LID, OUTER Key Qty Description B 1 INNER INSERT F/ TOP LID … 1 DOOR MAGNET C 1 HANDLE F/ TOP LID … 1 CASTER PIN D 1 LOGO PLATE … 1 HARDWARE PACK RUBBER BUMPER, RECTANGLE, F/ E2 … 1 ASSEMBLY MANUAL, ENGLISH TOP LID … 1 ASSEMBLY MANUAL, SPANISH F 1 FIREBOX G 2 COOKING GRATE … 1 CLEANING TOOL H 1 WARMING RACK FLAME CARRYOVER TUBE W/ I1 COTTER PIN J 2 MAIN BURNER, F/ FIREBOX K 2 FLAME TAMER ELECTRODE, F/ MAIN BURNER, L2 600MM WIRE M 2 SIDE SHELF,
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PARTS DIAGRAM MM D H A NN G I E B K F J C M L M N N T S P O DD EE W Q R Z FF X Y U U AA V V II JJ CC BB GG HH KK KK LL LL 12
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Front Rear Front ASSEMBLY Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. 1 Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure remove the Bent U Pin and save for future maintenance. Non-lock caster A Locking cas
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This step requires two people 3 to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging inside the cart. Grill head Regulator hose Right side panel Left side panel On back of grill, place upper back panel between side panels. Secure upper back panel, in lower holes, using one 4 1/4-20x1½” screw, 7mm lock washer and 7mm flat washer on each side.
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Pull out the two knobs from control panel. Insert temperature gauge stem into the bigger hole above knob bezel, shown A. 5 Make sure the gauge is pushed in as far as it will go, then push the gauge downward until it clips into the panel, shown B/C. Re-install the two knobs. Temperature gauge stem A B Back of the panel Temperature gauge C Control panel Knob bezel Knob Attach right side fascia to right side shelf using two #10-24x3/8” screws, 5mm lock washers and 5mm flat washers. 6 Only
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Attach foldable side shelf brackets to the tracks under right side shelf using one shoulder screw, 7mm flat washer, 7mm lock 7 washer and 1/4” nut each side, shown A/B. Pull foldable side shelf outward and press it down, shown C. Push foldable side shelf toward right side shelf untill they gather up, shown D. Only right side shelf shown for assembly, repeat above steps to Install left side shelf with foldable side shelf. A Track Foldable side shelf Bracket Right side shelf B 1/4” Nut 7mm lock
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Insert flange on right side shelf into side shelf brackets on side of firebox, shown A. 8 Attach right side shelf using three 1/4”-20x3/4” screws, 7mm flat washers, 7mm lock washers and 1/4” nuts, shown B. Attach rear of shelf using one screw, 7mm lock washer, and 7mm 1/4-20x1½” flat washer in lower hole, shown C. Attach front of shelf and fascia using one #8x3/8” self-tapping screw, shown D. Attach front of shelf and fascia using one 1/4”-20x3/4” screw, 7mm flat washer, 7mm lock washer and 1/
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Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and 9 facing the front. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART. Door Hinge Pin 1/4-20x1½” 7mm flat 7mm lock washer washer screw Front brace Insert left and right grease tray rails into slots beneath grease tray opening in upper b
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Insert hinge pin on bottom of door into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of 11 door, and release hinge pin into door. PRESS Top of door Door Hinge pin on bottom of door Release the cap and nut from electronic ignition module. Attach electronic ignition module to the cart right side panel with 12 the nut and cap, shown A. Connect each of the wires from the main burner electrodes into the back of the Electronic Ignition Module. Total (2) connect
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Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in 13 back of firebox. Front of firebox Flame tamers Back of firebox Pin Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of 14 firebox. Front wires of warming rack rest on sides of firebox. Assembled warming rack Warming rack Cooking grate 20
