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NATURAL GAS
CONVERSION KIT
Model # 4539937
FOR OUTDOOR USE ONLY
This Natural Gas Conversion Kit can be used ONLY with
Dual Fuel™ grills.
If you have questions or need assistance during assembly, please call 1-800-241-7548
WARNING
Read and follow all Safety,, Assembly
and Use and Care Instructions in this
Guide before assembling and cooking
with this grill.
Failure to follow all instructions in this
Use and Care Guide may lead to fire or
explosion, which could result in property
damage,. pers
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TABLE OF CONTENTS USE AND CARE For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Natural Gas Connections and Service Regulators Above 1/2 psi. Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Prior to 1998, all residual gas service regulators were Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 3 set with an outlet pressure of 7 inches water column. In the 1998 edition of NF
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WARNING WARNING CALIFORNIA PROPOSITION 65 Do not attempt to repair or alter the 1. Combustion by-products produced when using hose/valve/regulator for any “assumed” defect. Any this product contain chemicals known to the State of modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only California to cause cancer, birth defects, and other reproductive harm. authorized replacement parts supplied by 2. This product contains chemicals, including lead
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USDA* Safe Minimum Internal Temperatures USE AND CARE Fish 145°F Pork 160°F DANGER Egg Dishes 160°F Steaks and Roasts of Beef, NEVER store a spare cylinder under or near the applience Veal or Lamb 145°F or in an enclosed area. Ground Beef, Veal or Lamb 160°F Whole Poultry (Turkey, Chicken, Duck, etc.) 165°F Ground or Pieces Poultry 165°F (Chicken Breast, etc.) *United States Department of Agriculture CAUTION Using pots larger than 6 quarts in capacity could exceed weight limit of the side burner
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LP Cylinder LP Cylinder Exchange Many retailers that sell grills offer you the option of replacing The LP cylinder used with your grill must meet the following your empty LP cylinder through an exchange service. Use only requirements: those reputable exchange companies that inspect, precision fill, 1. Use LP cylinders only with these required measurements: 12” test and certify their cylinders. Exchange your cylinder only (30.5cm) (diameter) x 18” (45.7cm) (tall) with 20 lb. (9kg) capacity for a
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Straight e s i w k Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section of your grill manual). 2. Turn all control knobs to the OFF position. 3. Turn LP cylinder OFF by turning hand wheel clockwise to a Full Stop. 4. Remove the protective cap from LP cylinder valve. Always use cap and strap supplied with valve. Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. OPD Hand Wheel Connecting Regulator
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Leak Testing Valves, Hoses and Regulator 1. Turn all control knobs to the OFF position. WARNING 2. Be sure regulator is tightly connected to LP cylinder. For Safe Use of Your Grill and to Avoid Serious 3. Completely open LP cylinder valve by turning hand wheel Injury: counterclockwise. If you hear a rushing sound, turn gas off -Do not let children operate or play near grill. immediately. There is a major leak at the connection. Correct -Keep grill area clear and free from materials that burn. b
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Ignitor Lighting Safety Tips - Before opening LP cylinder valve, check the coupling nut for Do not lean over grill while lighting. tightness. Light burners one at a time. - When grill is not in use, turn off all control knobs and LP cylinder 1. Turn OFF all Gas Burner Control Valves. valve. - Never move grill while in operation or still hot. 2. Turn ON gas source or tank. - Use long-handled barbecue utensils and oven mitts to avoid 3. Open lid during lighting. burns and splatters. - Maximum load
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5. If “growing” bubbles appear, there is a leak. Close gas Burner Flame Check source immediately and tighten connection. If leaks cannot Remove cooking grates and troughs. Light burners, rotate knobs be stopped do not try to repair. Call for replacement parts. from to . You should see a smaller flame in Order new parts by giving the serial, model number and name position than seen on . Perform burner flame check on side of items needed to the Grill Service Center at 1-888-4
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We suggest three ways to clean the burner tubes. Use the one General Grill Cleaning(con’t.) easiest for you. Plastic parts: Wash with warm soapy water and wipe dry. Do A. Bend a stiff wire (a light weight coat hanger works well) not use citrisol, abrasive cleaners, degreasers or a concentrated into a small hook. Run the hook through each burner tube grill cleaner on plastic parts. Damage to and failure of parts can several times. result. Porcelain surfaces: Because of glass-like composition
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4. When the quick disconnect socket and the gas hose are connected, This unit should be hard plumbed using components that a valve in the socket opens automatically to permit full gas flow. meet National Fuel Gas Code. When the gas hose is disconnected, the valve in the socket instantly and positively shuts off the flow of gas. Because the valve in the socket positively shuts off the flow of gas, the grill can be WARNING disconnected from the gas source by disconnecting the gas hose from the qui
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Note: Illustrations are not to scale. PARTS LIST/DIAGRAM Key Qty. Description Part No. A . . . . . 3 . . . . . Main Burner Natural Gas Bezel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80004350 B . . . . . 1 . . . . . Sideburner Natural Gas Bezel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80004350 C . . . . . 1 . . . . . Orifice Driving Tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Main Burner Conversion 1 - First, make sure all control knobs are in the OFF position, LP tank valve is closed, and tank is disconnected from regulator and removed from grill. - Next, from rear of grill, remove grease pan.. Grease Pan 2 Remove LP tank Heat Shield - Open the cabinet doors. Remove any stored items from the cabinet. - Using a #2 Phillips screwdriver, remove the two #8x3/8” screws that attach the LP Tank Heat Shield to the door brace. Note: The rear of the LP Tank Heat Shield is he
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Main Burner Conversion (Cont.) 3 Remove Grill Bottom Pan - Using a #2 Phillips screwdriver, remove the six #8x3/8” screws that attach the Grill Bottom Pan to the underside of grill. - Holding the front of the Grill Bottom Pan, rotate it down and pull it forward to remove it. - Place the Grill Bottom Pan on the bottom shelf for storage. Grill Bottom Pan Grill In Stored Bottom Position Pan Remove 6 #8x3/8” screws from Grill NOTE: Cabinet doors are shown Bottom Pan. removed to enhance clarity DO
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Main Burner Conversion (Cont.) 5 Remove LP Orifices - Pull the Orifice Holder and the gas tubing away from the Burner Flange. The gas tubing is flexible and will allow sufficient clearance to complete this conversion. DO NOT twist or crimp the Gas Tubing. To do so may result in Gas Leakage. - Using an adjustable wrench, not provided, place the wrench securely on the Orifice Holder in the area shown below. - While holding the adjustable wrench firmly, use the Orifice Driving Tool to loosen and r
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Main Burner Conversion (Cont.) 7 - Using a #2 Phillips screwdriver, reinstall the two #8x3/8” screws that attach the Orifice Holder to the burner flange. Repeat for each Orifice Holder. DO NOT over-tighten the Orifice Holder screws. Burner Flange Re-install 2 #8x3/8” screws into Burner Flange. Orifice Holder 8 Replace Main Burner Bezels and Control Knobs NOTE: REPLACE ONE BEZEL AT A TIME. DO NOT REMOVE ALL THE BEZELS AT THE SAME TIME. - Pull the Burner Control Knobs off of Valve Stems. - Remo
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Main Burner Conversion (Cont.) 9 Reinstall Grill Bottom Pan - Holding the front of the Grill Bottom Pan, rotate it up and push it backwards to reposition the Grill Bottom Pan. - Using a #2 Phillips screwdriver, reinstall the six #8x3/8” screws that attach the Grill Bottom Pan to the underside of grill. DO NOT over- tighten the screws. Grill Grill Bottom Bottom Pan Pan In Stored Position Reinstall 6 #8x3/8” screws into Grill NOTE: Cabinet doors are shown Bottom Pan. removed to enhance clarity
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Natural Gas Hose Conversion (Con’t.) 11 - Secure the Natural Gas Hose Assembly using an adjustable wrench, not provided, to Manifold Connection. Manifold Connection Natural Gas Hose Assembly Main Burner Conversion (Cont.) 12 Reinstall LP tank Heat Shield - Insert tabs without screw holes(at rear of heat shield) into back panel slots. - Align the tabs with screw holes at the front of the heat shield to the door brace. - Carefully insert the #8x3/8” screws through the tabs and into the door brace
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Main Burner Conversion (Cont.) 13 Reinstall Grease Pan - Reinstall Grease Pan into the rear of the grill. Grease Pan Sideburner Conversion 14 - Open the sideburner cover. Remove the cooking grate. 6 - Pull the sideburner control knob off the valve stem. Remove the existing bezel by removing the two screws and two lock washers securing bezel to shelf fascia. Save the bezel for converting back to LP gas. Save screws and lock washers for reuse. - Removing these screws will cause the gas valve to di
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Sideburner Conversion (Con’t.) 15 - Remove the wingnut from the burner as Shown in illustration A. - Remove the Ignitor wire from the electrode as Shown in illustration B. - Remove the burner from the sideburner pan as Shown in illustration C. A C Sideburner Sideburner Drip Pan Wingnut C B Wing Nut Wing Nut Electrode Sideburner Drip Pan Sideburner Ignitor Wire 16 - Locate the Sideburner Valve underneath the sideburner shelf. The Sideburner Valve will be attached to the Sideburner Fascia. 66 - Us
