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Model 7000
Series
Portable Gas
Barbecue Grill
Ow n e r ’ s Ma n u a l and As s e m b ly Gu i d e
ASSEMBLER / INSTALLER:
Leave these instructions with the consumer
CONSUMER / USER:
Read all of these instructions, and keep them in a safe place for future reference.
FOR YOUR SAFETY
FOR YOUR SAFETY
If you smell gas:
1 Do not store or use gasoline or other
ammable vapors and liquids in the vi -
1 Shut o gas to the appliance.
cinity of this or any other appliance.
2 Extinguish any open ame.
3
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Table of Contents Page Number Chapter One - INSTALLATION 3 Choosing a Safe Location 4 Portable L.P. Gas Grills 5 - 6 L.P. Gas Dealer Instructions 7 Chapter Two - ASSEMBLY 8 Step 1 ( Identify Parts ) 9 Step 2 ( Assemble Pillar to Base ) 10 - 11 Step 3 ( Attach Grill Bottom ) 12 - 13 Step 4 ( Assemble Grill Lid ) 14 - 15 Step 5 (Side Tables ) 16 Step 6 ( Rock Grate and Briquettes ) 17 Step 7 ( Cooking Grids ) 18 Installing an L.P. Gas Cylinder 19 Connecting an L.P. Gas Cylinder 20 Connecting to Na
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Series 7000 Models Installation Chapter 1 Important Information Necessary to Safely Use a Gas Grill. The L.P. Gas Fuel Supply System Correct Filling and Handling of the L.P. Gas Fuel Cylinder 3
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Choosing a Safe Location for a Gas Barbecue Grill. 3. This appliance is not intended to be installed in or on a recreational vehicle The gas fuel used by this product is and/or boat. highly flammable and must be used in a responsible and cautious manner. 4. Keep the barbecue grill at least 24 inch- es (61 cm) away from any combustible con- It is your responsibility to assemble, struction. operate, and maintain your gas • Do not use a grill under a ceiling or cover barbecue grill properly. whe
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Portable L. P. Gas Barbecue Grills WARNING: Do not use natural gas in an FUEL REGULATOR AND HOSE appliance designed for L.P. gas. Use only liquid The fuel regulator supplied is equipped with a propane (L.P.) gas in an appliance designed for Type 1 coupling nut. Do not attempt to connect L.P. gas. to any other L.P cylinder not equipped with a L.P. Gas mating Type 1 cylinder valve. This grill is not to be used with any other cylinder connection Liquid Propane (abbreviated L.P.) gas is device.
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Portable L. P. Gas Barbecue Grills DANGER: Do not insert any foreign objects TRANSPORTING A FULL CYLINDER into the valve outlet. You may damage the WARNING! Handle a full cylinder with care. back check. A damaged back check can Gas is under high pressure. cause a leak, which could result in explo- You should transport only one cylinder at a sion, fire, severe personal injury, or death. time. Transport the cylinder in an upright and The cylinder must be arranged for vapor with- secure manner w
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Take These Instructions to the L.P. Gas Dealer. When using a cylinder exchange, be sure the The L.P. gas cylinder has a Type 1 cylinder exchanged cylinder is a Type 1 cylinder; a 510 valve with a back-check module in its outlet that POL cylinder will not fit a Type 1 regulator. will not permit gas to flow until an evacuation device is installed. To purge the L.P. gas cylin- FILLING AND PURGING TYPE 1 L.P. GAS CYLINDERS der, the back-check module must be opened with an evacuation device. DANGER!
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Series 7000 Models Assembly Instructions Chapter 2 Getting Started 1. Please follow the steps in the order that they are presented. 2. Assemble the grill where you plan to use it. 3. You may want to place an old towel or cloth at the assembly site to prevent scratches to your deck and/or to prevent nuts and bolts from becoming lost. 4. Have a friend help. Your barbecue grill is made of an aluminum body. An assistant can make the assembly easier by holding the parts in place while you fasten the
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Identifying the Grill Parts • Assembly Step 1 Unpack grill parts. handle ( 1 ) 1. Remove and set aside all inner boxes and parts from the master carton. handle standoff ( 2 ) 2. Remove and set aside all wrapping paper and additional packaging from the parts. 3. Do not destroy carton or packing until your grill is completely assembled and operating grill lid to your satisfaction. ( 1 ) Locate these parts: Main bag containg: ( 1 ) hardware bag “A”, ( 1 ) hardware bag “B”, side tables ( 1 ) hard
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Assembly Step 2 • Assemble the Pillar to Base. tools needed: 3/8” open-end wrench Use hardware bag “A”: 7/16” open-end wrench 1/4-20 1/4-20 x 3/4” ( 4 ) ( 4 ) Locate these parts: base 1. Lock the preassembled casters ( 1 ) on base by pushing down on the latch. pillar ( 1 ) 10
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2. Position the pillar upside down, and set the base onto the pillar as shown. Working from the open side of pillar: 3. Insert four bolts through the holes in the pillar and through the four holes in the base. Thread nuts onto bolts. Align rear holes and insert bolts. Add nuts and use wrenches to tighten. 4. Carefully turn the assembly upright. 5. Check the preassembled control valve located inside the pillar. Remove the plastic film covering the front of the control panel plate. Your grill wil
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Assembly Step 3 • Attach the Grill Bottom. tools needed: hinge strut 3 ⁄8" open-end wrench 7 ⁄16" open-end wrench heat Locate these parts: shield Use hardware bag “B”: 1/4-20 ( 4 ) 1/4-20 x 1” ( 4 ) back grill bottom ( 1 ) 1. Place the heat shield on the pillar, aligning holes as shown. heat shield ( 1 ) 2. Position the grill bottom onto the pillar so that the rear hinge struts are toward the open side of the pillar, as shown. 3. Four holes in the grill bottom will align with the four holes in
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Grill bottom as shown from below back. 4. IMPORTANT: 6. Locate the two black lead wires Make sure the control-valve ends are beneath the grill bottom. Press the inside the burner tubes extending loose ends of the lead wires onto the through the grill bottom. (See detail). metal tabs located on the back of the igniter unit. 5. Insert four bolts into matching holes in the grill bottom and secure with nuts. Your grill will now look like this > 13
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Assembly Step 4 • Assemble the Grill Lid use hardware bag “D”: tools needed: hairpin 7/16" open-end wrench ( 2 ) flat-blade screwdriver 1/4-20 1/4-20 x 5/8” hex nut ( 2 ) bolt ( 4 ) hinge pin 1/4 x 1 1/8” ( 2 ) standoff gasket ( 2 ) Locate these parts: handle ( 1 ) handle standoff ( 2 ) grill lid ( 1 ) 1. Position the back of the lid so that the rear holes are in line with the hinge struts on the back of the grill bottom. 2. Gently set the grill lid onto the grill bottom. 14
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3. Hold the lid to align the hinge holes. 4. Insert a hinge pin through the hinge hole in the lid and into the hole in the 4. bottom hinge strut. 3. 5. After the hinge pin is in place, insert a hair pin through the hole of the hinge pin to secure it. HINT: There is an air space between 5. the back of the lid and the grill bottom where you can install the pins. 6. Repeat for the opposite side. 7. Raise the lid to attach the front handle. 8. Attach a handle standoff to the front of the grill lid,
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Assembly Step 5 • Attach the Side Tables to the Grill. tools needed: Use hardware bag “C”: 3/8" open-end wrench 7/16" open-end wrench 1/4-20 x 3/4” 1/4-20 Locate these parts: bolt hex nut ( 8 ) ( 8 ) side table ( 2 ) 1. Insert 3/4" bolts through holes in the support arms of the side tables. 2. Attach each side table to the four holes located in the side of the grill bottom using the locking hex nuts provided. NOTE: Model 7500 has one RIGHT side table. Please refer to Model 7500 Assembly Step SB
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Assembly Step 6 • Install the Rock Grate and Briquettes. No tools are needed. Locate these parts: rock grate ( 1 ) ceramic briquettes ( 1 box ) 1. Place the single rock grate into the grill bottom. 2. Open the package containing the ceramic briquettes and place them on the rockgrate. 3. It is important to properly arrange the ceramic briquettes onto the rock grate to allow for good air flow during use. NOTICE THE SPACING: The proper amount of briquettes are supplied and there is no need to add
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Assembly Step 7 • Install the Cooking Grids. No tools are needed. Locate these parts: cooking grids ( 2 ) warming rack ( 1 ) 4. Set the two porcelain coated cooking grids on the front and back ledges formed inside the grill bottom for a level cooking surface. 5. Set the warming rack onto the back of the cooking grids. Congratulations, your barbecue grill is now assembled and ready to connect to a fuel source. 18
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Installing an L.P. Gas Cylinder. no tools needed WARNING: Connect the L.P. cylinder to the grill outdoors only. Locate these parts: Fill the cylinder before connecting. Read and follow all directions on the cylin- der and fuel hose safety tags. cylinder 1. Working from behind the grill, set the retainer cylinder into the large round opening in wire L.P. gas the grill base. ( 1 ) cylinder ( 1 ) 2. Position the cylinder-retainer wire around the cylinder collar as shown. 3. Insert the left end of t
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Connecting an L.P. Gas Cylinder. complete the connection, do not use this valve and regulator. 7. Make sure the hose has no kinks or sharp bends and clears any areas that will become hot during use. Never put strain on the hose where it joins a fitting. The rubber fuel supply hose must not touch the bottom grill casting during use. 8. Before lighting grill, check all connections for leaks using a mild soapy-water solution. 9. Place an aluminum 3 1/2” x 6” loaf pan into Connecting the Regulator
