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DELUXE "D" GAS GRILL
OWNER’S MANUAL
OPTIONAL ACCESSORIES SHOWN
D3-1 AND D4-1 MODELS
B100691-0-0103
B100691-0-0103 Page 1
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IMPORTANT THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL AND ALL PERSONS WHO WILL USE AND MAINTAIN THE GRILL. THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE POSSESSION OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN OR CLEANING THE GRILL AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED. USING WARNING REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS. IMPROPER INSTALLATION, ADJUSTMENT, ALTERATIO
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Congratulations! Congratulations! Congratulations! Congratulations! Congratulations! Welcome to the beauty, durability, and prestige of a DELUXE ® GAS GRILL by BROILMASTER . With award-winning excellence built into every feature and durability that surpasses other Deluxe gas grills, BROILMASTER has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years. At Broilmaster, we continually strive to enhance the performance and quality of our products for your grilling
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TABLE OF CONTENTS CONGRATULATIONS! You have chosen the finest grill for your outdoor cooking pleasure. Please take time to ® read this entire manual before assembling your Deluxe Broilmaster gas grill. Hardware Package............................................................................................................. 5 Parts Diagram .................................................................................................................... 5 List............................
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Hardware Package B100691-0-0103 Page 5
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PARTS DIAGRAM ® All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, contact Broilmaster Customer Service at 800-851-3153 • WWW.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed. Page 6 B100691-0-0103
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DELUXE "D" SERIES PARTS LIST Index Part Description D3BL-1 D4BL-1 1 Grill Body Top (with Heat Indicator, Hinge and Bridge Pins) B100453 B073286 1 Grill Body Top (casting only) B100456 B076621 2 Heat Indicator (stainless) B076625 B076625 3 Lid Handle (painted) B100601 B100601 4 Foam Grip B073097 B073097 5 Retract-A-Rack (chrome) B100594 B060757 6 Cooking Grid (set of 3) DPP11 DPP12 6 Cooking Grid (single) B100468 B100497 7Briquette Bag B058122 B058122 8 Briquette Rack B063066 B067449 9 Burner A
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GRILL ASSEMBLY Before You Begin Recommended Tools All Broilmaster grills require some assembly and These items are recommended for the assembly installation. Follow all instructions unless noted of your grill: to apply only to other specific models. • Phillips screwdriver If you purchased an accessory with your • Adjustable wrench set Broilmaster, follow the instructions provided with • Socket set the accessory for assembly and installation. If • Soapy water solution (to test for leaks) an i
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GRILL ASSEMBLY Ignitor Assembly FIGURE 1 27 19 Slide the collector box spacer (26) and nut (provided on assembly) onto the collector box shaft and tighten. FIGURE 1. 26 21 Note: Peel protective film from control panel label before installing ignitor. Nut 25 24 FIGURE 2 24 25 Installing the Ignitor CAUTION: DO NOT CUT OR DAMAGE IGNITOR WIRE. Carefully thread the end of the ignitor wire through the center hole in the grill bottom. Slide the ground lug (25) over the ignitor wire and fasten with
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GRILL ASSEMBLY FIGURE 3 Radiation Shield Place the radiation shield (10) in the grill bottom (22). FIGURE 3. 22 Installing the Burner Insert the burner assembly (9) into the grill bottom (22) with the venturi tubes facing the front of the grill. FIGURE 4. The gas jets from the control valve will be inside the ends of the venturi tubes when properly installed. Attach venturi to manifold mounting bracket (15) 10 with 2-8 x 3/4 Phillips screws. FIGURE 5. 27 FIGURE 5 FIGURE 4 9 22 15 AIR SHUTTER
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GRILL ASSEMBLY FIGURE 6 Handle For your added comfort a foam grip (4) has been provided. FIGURE 7. 1 Tip: For ease of installation, slightly lubricate the front handle with liquid soap before pushing the foam grip into place. Fasten the front handle (3) to the grill lid (1) with two #10-24 x 1" screws. FIGURE 6. 3 4 FIGURE 7 Install side shelves or side burner to side of grill at this time. B100691-0-0103 Page 11
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GRILL ASSEMBLY Installing Racks Place the briquet rack on the burner assembly. 6 4 Position the ceramic briquets evenly on the FIGURE 8 briquette rack without overlapping. Set the multilevel cooking grids FIGURE 8. 7 5 8 17 Installing Char-Master Briquets Individually place the ‘Char-Master’ briquets in a single layer evenly on your grill’s briquet rack; DO NOT dump them onto the briquet rack. A single layer of ‘Char-Master’ briquets is all that’s needed. DO NOT overlap or stack the briquets. S
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PROPANE GAS GRILLS Grill Location Gas Type When choosing the ideal location for your Never use Liquid Propane (LP) gas with a grill ® Broilmaster Deluxe Gas Grill, remember this designed for Natural gas, or Natural gas with a grill is designed for outdoor use ONLY. grill designed for Liquid Propane gas. The type gas required for your grill can be determined You should never install or operate your grill in from the product identification label located on any building, garage, or other enclosed
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PROPANE GAS GRILLS Propane Cylinder Safety Connection Requirements Liquid Propane (LP) gas has a long history of CAUTION: NEVER USE LIQUID PROPANE (LP) GAS IN A GRILL DESIGNED FOR NATURAL GAS, OR NATURAL safe use when the safety precautions provided GAS IN A GRILL DESIGNED FOR LIQUID PROPANE GAS. in this manual are followed. QUESTIONS REGARDING DIFFERENT TYPES OF GASES FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS SHOULD BE DIRECTED TO YOUR LOCAL GAS SUPPLIER. COULD RESULT IN A FIRE OR EXPLOSION C
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PROPANE GAS GRILLS Pressure Regulator and Connecting to Propane Gas (Continued) Hose Assembly The pressure regulator has an outlet pressure of Attach the pressure regulator to the Propane not more than eleven (11") inches water column. gas cylinder’s valve using the plastic handwheel. It must be connected to the Propane gas Tighten in a clockwise motion to achieve a gas cylinder’s female valve outlet before the grill can tight seal. FIGURE 11. be operated. CAUTION: DO NOT USE A WRENCH OR ANY O
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GAS CONVERSION Gas Conversion Propane grills include a conversion kit for Remove the hose and regulator from the valve. natural gas. If you have a natural grill and wish Replace the components inside of your grill. to convert it to propane you will need to purchase the optional conversion kit #BCK195. Remove the knobs from the valve assembly and locate the adjustment screws on the inside of the Begin by removing all the components from the valve stem. Using a small screw driver, turn the insid
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NATURAL GAS GRILLS Grill Location Gas Type When choosing the ideal location for your The type gas required for your grill can be ® determined from the product identification label Broilmaster Deluxe Gas Grill, remember this grill is designed for outdoor use ONLY. located on the grill’s control panel. Questions regarding different types of gases should be You should never install or operate your grill in directed to your local gas supplier. any building, garage, or other enclosed area. CAUTION:
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OPERATION - PROPANE & NATURAL GRILLS Checking for Gas Leaks Operating Instructions Check for gas leaks every time you connect Using the Igniter ® your Broilmaster propane gas grill to a Propane CAUTION: IF A BURNER FAILS TO LIGHT AFTER 5 gas cylinder, when a connected cylinder has not SECONDS, TURN THE BURNER OFF FOR 5 MINUTES, been used recently, or when either a natural or TO ALLOW THE GAS TO CLEAR, THEN TRY AGAIN. propane grill is being used for the first time. 1. Turn knob on the grill CLOC
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OPERATION Before Cooking Electrical Accessories Before cooking on a grill for the first time, it If an electrical accessory (e.g. rotisserie) is used should be broken in to burn off any oil residue on your grill, the accessory must be electrically grounded in accordance with local codes or, in the from the manufacturing process. absence of local codes, with the National Electric 1. Raise the grill lid. Code, ANSI/NFPA 70. In Canada, the electrical 2. Light grill burner. accessory must be electr
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L R MAINTENANCE Cleaning the Grill Venturi Tubes CAUTION: TO PREVENT INJURY, USE CARE WHEN The venturi tubes allow air and gas to mix prior to burning, thus ensuring an efficient flame. Spiders CLEANING A HOT GRILL. or other small insects may build webs or nests NOTE: DO NOT USE A COMMERCIAL CLEANER ON THE inside the tubes obstructing air flow. Fire, or COOKING GRID. DO NOT BRUSH GRIDS WHILE THEY flashback, can occur, in and/or around obstructed ARE HOT. DO NOT SCRAPE GRIDS. venturi tubes
