Summary of the content on the page No. 1
Gas Stainless Steel
Outdoor Grill
OWNER’S MANUAL
ASSEMBLY AND OPERATING INSTRUCTIONS
SAVE THIS MANUAL FOR FUTURE REFERENCE
WARNING
HAZARDOUS EXPLOSION MAY
NOTICE TO INSTALLER:
RESULT IF THESE WARNINGS AND
LEAVE THESE INSTRUCTIONS
INSTRUCTIONS ARE IGNORED. READ
WITH THE GRILL OWNER FOR
AND FOLLOW ALL WARNINGS AND
FUTURE REFERENCE.
INSTRUCTIONS IN THIS MANUAL TO
AVOID PERSONAL INJURY, INCLUDING
DEATH OR PROPERTY DAMAGE.
GRILL LIGHTING INSTRUCTIONS:
MAXIMUM SIDE BURNER LOAD = 15 lbs.
1. Read and fo
Summary of the content on the page No. 2
IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL. DANGER FOR YOUR SAFETY: IF YOU SMELL GAS: 1. Shut off gas to the appliance at the LP cylinder a
Summary of the content on the page No. 3
WARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill. • Never check for leaks using a match or open flame. CAUTION! Strong odors, colds, sinus congestion, etc. may prevent the detection of propane. Use caution and common sense when testing for leaks. • Always keep gasoline, paint thinner, or othe
Summary of the content on the page No. 4
WARNING • FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as garage, shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet from buildings. • Maintain a minimum clearance of 24 inches (60 cm) between all sides of grill and walls or other combustible material. Do not use grill under overhead unpr
Summary of the content on the page No. 5
The cylinder must also be equipped with: • A shut-off valve terminating in a Type 1 gas cylinder valve outlet. • A Type 1 valve that prevents gas flow until a positive seal is obtained. • An arrangement for vapor withdrawal. • A collar to protect the cylinder shut-off valve. • A safety relief device having direct communication with the vapor space of the cylinder. • A listed over-filling prevention device (OPD). WARNING • Turn off the cylinder valve when your grill is not in use. • Handle the t
Summary of the content on the page No. 6
WARNING FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. • DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can create a dangerous condition. Over-filled tanks can build-up pressure and cause the relief valve to expel propane gas vapors. The vapor is combustible and if it comes in contact with a spark sour
Summary of the content on the page No. 7
WARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. WARNING The pressure regulator and hose assembly supplied with your gas grill is designed to work with an LP gas supply cylinder. • DO NOT attempt to connect it to any other fuel supply source such as a natural gas line. • DO NOT use any other pressure regulator/hose assembly other than the one supplied with your grill. • DO NOT attempt to adj
Summary of the content on the page No. 8
DANGER LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. • Never perform a leak test while the grill is in use or while grill is still hot. WARNING WHEN TO PERFORM A LEAK TEST: • After assembling your grill and before lighting for the first time, even if purchased fully assembled. • Every time the LP g
Summary of the content on the page No. 9
6. Check each place listed (A -K) for growing bubbles which indicates a leak. 7. Turn OFF gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to OFF position. 10. Tighten any leaking connections. 11. Repeat soapy water test until no leaks are detected. DO NOT use the grill if leaks cannot be stopped. Contact a qualified gas appliance repair service. 12. Turn OFF gas supply at cylinder valve until you are ready to use your grill. 13. Wash
Summary of the content on the page No. 10
WARNING LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is down. 2. Check that all burner control knobs and the cylinder valve are turned to the OFF position. 3. Turn on the fuel supply by rotating the cylinder valve knob counterclockwise to full open. 4. DO NOT stand with head, body, or arms over the grill when lighting. LIGHTING THE MAIN BURN
Summary of the content on the page No. 11
LIGHTING THE SIDE BURNER: 1. Open lid to the side burner before lighting. 2. Turn on the side burner by pressing in and rotating the control knob to the HIGH position. 3. Press and hold the igniter button on the main control panel for 3-5 seconds until the burner ignites. 4. If burner does not ignite immediately, turn the burner control knob to OFF and wait 5 minutes for gas to evacuate the grill. Repeat steps 1 through 4 until MAXIMUM SIDE BURNER LOAD = 15 lbs. SIDE BURNER LIGHTING INSTRUCTIONS
Summary of the content on the page No. 12
WARNING OPERATING THE GRILL: Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: • In manufacturing and preserving the components of your grill, oil residue may be present on the burner and cooking surfaces of your grill. • Before cooking on your grill for the first time you should operate it for 15 minutes on HIGH to burn off residual oils. PREHEATING THE GRILL: • Pri
Summary of the content on the page No. 13
ROTISSERIE COOKING: • Your grill was pre-drilled from factory to include mounting holes for a Brinkmann rotisserie (sold separately). Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all instructions provided with the rotisserie. Save instructions for future reference. • Do not use the side burner when using a rotisserie. WARNING • When using an AC current rotisserie, it must be electrically grounded in accordance with local codes, or in the absence of loca
Summary of the content on the page No. 14
WARNING TRANSPORTING AND STORAGE: • Never move a grill when it is hot or when objects are on the cooking surfaces. • Make sure that cylinder valve is shut off. After moving the grill check that all gas connections are free of leaks. Refer to instructions for leak test on page 7 of this manual. • DO NOT store a spare LP gas cylinder (filled or empty) under or near the grill. • Never store flammable liquids or spray canisters under or near the grill. • DO NOT extinguish grease fires using water. •
Summary of the content on the page No. 15
CLEANING AND MAINTENANCE: • For safe grilling and peak performance of your grill, perform these checks at least twice per year or after extended periods of storage. HARDWARE • Be sure to tighten up all hardware (nuts, bolts, screws, etc.) at least twice per year. CASTINGS • Remove the cooking grills, heat shields, and burners from inside your grill. Use a brush with hot water and detergent to remove excess residue. NEVER use a commercial oven cleaner. Rinse completely with water. Towel dry and r
Summary of the content on the page No. 16
TROUBLE SHOOTING: Problem: Possible Causes: • Burner will not light 1. Check LP cylinder fuel level. 2. Bad electrode spark. Check to see if the grill will “match light.” (See Page 9) Electrode or collector may need adjustment. 3. Burner may not be properly seated. 4. Burner may be obstructed. 5. The cylinder valve may be closed. 6. Regulator is not properly seated on cylinder valve. • Fire at control knobs 1. Burner holes may be obstructed. See section on Cleaning and Maintenance of the Burner
Summary of the content on the page No. 17
PROPER CARE & MAINTENANCE • To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 1-800-468-5252 or 1-800-527-0717. • Wash cooking grills and heat shields with hot, soapy water, rinse well and dry. Lightly coat cooking grill with vegetable oil or vegetable oil spray. • Clean inside and outside of grill by wiping off with a damp cloth. Apply a light coat of vegetable oil or v
Summary of the content on the page No. 18
ASSEMBLY INSTRUCTIONS READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. The following provided tools are required to assemble this Brinkmann Pro Series 2500 Grill: • Flathead Screwdriver • Hex Nut Wrench PARTS LIST: 20 1 Side Shelf 1 1 Hood 21 1 Back Cart Panel 2 22 1 Hood Handle 1 Side Burner Knob 3 23 1 Warming Rack 1 Left Side Cart Panel 4 24 2 Cooking Grills 1 Right Side Cart
Summary of the content on the page No. 19
MAXIMUM SIDE BURNER LOAD = 15 lbs. SIDE BURNER LIGHTING INSTRUCTIONS: 6. If burner does NOT ignite immediately, turn control knob to 1. Re ad and f ollow all warnings and instructions OFF, wait 5 minutes to allow gas to dissipate and repeat in owner’s manual before lighting. lighting procedure. 2. Open lid before lighting side burner. 3. Make sure all control knobs are in the OFF position. 7. Refer to owner’s manual for match lighting procedure. 4. Push and turn side burner control knob o
Summary of the content on the page No. 20
PARTS CARD CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. Your Parts Bag will include: Qty. Qty. 8 M6 X 12mm bolts 2 Wheel washers 8 M6 X 20mm bolts 2 Wheel axle bolts 12 M6 X 50mm bolts 1 Screwdriver 1 AA/1.5V Alkaline battery 1 Hex nut driver Hex nut wrench Screwdriver Wheel washers M6 X 12mm bolts AA/1.5V Alkaline battery Wheel axle bolts M6 X 20mm bolts M6 X 50mm bolts 19
