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NOTICE TO
PROFESSIONAL INSTALLER:
LEAVE THESE INSTRUCTIONS WITH
THE GRILL OWNER FOR FUTURE
REFERENCE.
AVISO PARA EL
INSTALADOR:
ENTREGUE ESTAS
INSTRUCCIONES AL PROPIETARIO
DE LA PARRILLA PARA
REFERENCIA FUTURA.
Universal Natural Gas Conversion Kit
Equipo Universal de Conversión a
Gas Natural
PROFESSIONAL INSTALLATION MANUAL
MANUAL DE INSTALACIÓN PROFESIONAL
CONVERTS THE FOLLOWING CHARMGLOW GRILLS FROM PROPANE TO
NATURAL GAS: MODEL NUMBERS 810-7405-S, 810-8500-S, 810-8530-S,
810-8532-S, 810-855
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IMPORTANT SAFETY WARNINGS WE WANT YOU TO USE YOUR CONVERSION KIT FOR YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT THE ATTENTION TO POSSIBLE HAZARDS AS THE GRILL IS CONVERTED AND USED AS A NATURAL GAS GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE CONVERTING AND OPERATING YOUR GRILL. DANGER IF YOU SMELL GAS: 1. Shut off gas to the appliance. 2.
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TABLE OF CONTENTS General Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28 Conversion Instructions 810-8905-S, 810-8907-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Conversion Instructions 810-8750-S, 810-8752-S . . . . . . . . . .
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DANGER Connection should be made by a professional service technician. Supply the technician with a copy of these instructions. Incorrect connection can result in a gas leak with possibility of fire. GENERAL WARNINGS WARNING • Never use liquid propane gas in a unit designed for natural gas. • Never use charcoal or wood briquette in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires. • Leak test all connections before first use, even if grill wa
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ASSEMBLY INSTRUCTIONS YOU MUST BE A PROFESSIONAL SERVICE TECHNICIAN TO CONVERT THIS GRILL. READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING THE CONVERTED GRILL. The following tools are required to assemble the Conversion Kit: • Phillips Head Screwdriver • Adjustable Wrench • 3/4”Wrench PARTS CONTENTS Gas Orifice Tool Large Wrench L 8905/8907 Rotisserie Burner 1.51mm Valve Orifice x 1 Pc (BLUE) Small Wrench Large Stop Plate x 6 Pcs. 8750/
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CONVERSION Gas Manifold Back Panel Exit Connection INSTRUCTIONS 810-8905-S & 810-8907-S CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary. WARNING: Only use the specific orifice designated for your grill model. Always double check the millimeter size on the side of the orifice tip prior to installation. Use of any other orifice could lead to personal injury, property damage and void your grill warranty. Note: Make sure all control knobs are in the off position,
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Step 4 Remove two screws from each Wood Chip Drawer burner "foot" using a screwdriver. Remove wood chip drawer to get access to the wood chip burner. Remove one screw from the wood chip burner. Carefully lift each burner up and away from valve openings. Set aside for later use. Side View Step 5 Using the gas orifice tool, remove the LP brass orifice from the tip of Fire Box Front Panel each gas valve assembly. Repeat this step for all main burner and wood chip burner valves in your grill. Note:
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810-8905-S & 810-8907-S SIDE BURNERS CAUTION: Only use specified natural gas orifice for your grill. Step 8 Small Wrench Brass Cap Remove the side burner brass cap by using the small wrench to unscrew the two small screws. Step 9 Remove access panel on left side of grill for better view of gas orifice. Step 10 Use the gas orifice tool to remove LP brass orifice from the hole on the top of side burner. Step 11 Using gas orifice tool, install 1.25mm (GREEN) natural gas orifice. Be careful not to
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810-8905-S & 810-8907-S ROTISSERIE BURNERS Cover Bolts CAUTION: Only use specified natural gas orifice for your grill. Note: It is helpful to keep the screws with the components as they are removed for ease of reassembly. Step 13 Remove rotisserie cover bolts and remove rotisserie cover to gain access to the rotisserie LP gas orifice on back side of grill. Step 14 Using an adjustable wrench to hold the gas line secure, use the open end wrench provided to loosen the gas line retaining nut. With
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CONVERSION Right INSTRUCTIONS Accessory Drawer 810-8750-S & 810-8752-S CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary. WARNING: Only use the specific orifice designated for your grill model. Always double check the millimeter size on the side of the orifice tip prior to installation. Use of any other orifice could lead to personal injury, property damage and void your grill warranty. Gas Manifold Connection Note: Make sure all control knobs are in the off po
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Main Burner Note: Step 4 only applies to model 810-8750-S. Step 4 Remove screw from each burner "foot" using a screwdriver. Carefully lift each burner up and away from Sear Burner valve openings. Set aside for later use. 10
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CAUTION: Some parts may Side View contain sharp edges. Wear protective gloves if necessary. Fire Box Front Panel Step 5 Using the one of the gas orifice tool provided remove the LP brass orifice from the tip of each gas valve assembly. Wrench Note: All orifices of the grill, except rotisserie, are double orifices LP Gas Orifice type (LP gas and natural gas). You only remove the LP gas orifice tip. Step 6 Remove all the control knobs from the control panel and set aside for later use. Step 7 Figu
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810-8750-S & 810-8752-S SIDE BURNERS CAUTION: Only use specified natural gas orifice for your grill. Small Wrench Step 8 Brass Cap Remove the left side shelf by unscrewing the four bolts. Step 9 Remove the side burner brass cap by using the small wrench to unscrew the two small screws. Step 10 Remove access panel on left side of grill for better view of gas orifice. Step 11 Use the gas orifice tool to remove LP brass orifice from the hole on the top of side burner. Step 12 Using gas orifice tool
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CONVERSION INSTRUCTIONS 810-8550-S, 810-8552-S & 810-8555-S CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary. WARNING: Only use the specific orifice designated for your grill model. Always double check the millimeter size on the side of the orifice tip prior to installation. Use of any other orifice could lead to personal injury, property damage Gas Manifold Nut and void your grill warranty. Note: Make sure all control knobs are in the off position, LP tank v
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Step 4 Remove screw from each burner "foot" using a screwdriver. Carefully lift each burner up and away from valve openings. Set aside for later use. Side View Step 5 Use the gas orifice tool to remove the LP brass orifice from main burner Firebox Front Panel valves through the hole on the firebox front panel. Repeat this step for all main, side and rotisserie burner valves in your grill.The side burner valve orifice is under the side shelf. LP Gas Orifice Note: All orifices of the grill, except
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Step 7 Figure 1 shows valve stem and bezel with the control knob removed. Take five large stop plates from the component card and place them over Stop Plate the main and side burner valve stems Tab as illustrated (Figure 2). Take the small stop plate from the component card and place it over the rotisserie burner Stop Pin valve stem (Figure 3). Verify the tab and the stamped letter on the stop plates face out. Replace control knobs Figure 2 Figure 1 when finished. WARNING: We recommend and Stop
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810-8550-S, 810-8552-S & 810-8555-S ROTISSERIE BURNERS CAUTION: Only use specified natural gas orifice for your grill. Note: It is helpful to keep the screws with the components as they are removed for ease of reassembly. Step 10 Remove the two screws of panel to gain access to the rotisserie LP valve on back Cover Bolts side of grill. Set aside for later use. Step 11 Using an adjustable wrench to hold the gas line secure, use the open end wrench provided to loosen the gas line retaining nut. Wi
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CONVERSION Gas Manifold Nut INSTRUCTIONS 810-8530-S & 810-8532-S CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary. WARNING: Only use the specific orifice designated for your grill model. Always double check the millimeter size on the side of the orifice tip prior to installation. Use of any other orifice could lead to personal injury, property damage and void your grill warranty. Note: Make sure all control knobs are in the off position, LP tank valve is clos
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Step 4 Remove screw from each burner "foot" using a screwdriver. Carefully lift each burner up and away from valve openings. Set aside for later use. Side View Step 5 Use the gas orifice tool to remove the LP brass orifice from main burner valves through the hole on the firebox front panel. Repeat this step for all Firebox Front Panel main and side burner valves in your grill.The side burner valve orifice is under the side shelf. Note: All orifices of the grill, except LP Gas Orifice rotisserie,
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Step 7 Figure 1 shows valve stem and bezel with the control knob removed. Take five large stop plates from the Stop Plate component card and place them over Tab the main and side burner valve stems as illustrated (Figure 2). Take the small stop plate from the component card and place it over the rotisserie burner Stop Pin valve stem (Figure 3). Verify the tab and the stamped letter on the stop plates face out. Replace control knobs Figure 1 Figure 2 when finished. Stop Plate Tab WARNING: We reco
