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Windload Post
9100/9600/9900 9100/9600/9900 9100/9600/9900 9100/9600/9900 9100/9600/9900
Installation Instructions
www.wayne-dalton.com
See garage door owner’s manual for warranty information.
© Copyright 2002 Wayne-Dalton Corp. New 1/6/2002
305214
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Packaged Parts NOTE: The quantities below represent a single post for a single car garage. Double car doors require (2) posts. The quantities for the parts below (with the exception of SLIDE LOCKS) are doubled for double car doors. (2) HEADER LOCK BRACKETS (1) TOP STRAP (1) TOP PLATE EXTENSION # 141092 BRACKET (1) HALF HINGE # 305205 # 305206 # 130352 (8) STRAPS (8’ kit supplies (10) straps) (5) J-STRUTS (8’ kit # 305209 supplies (6) J-struts) 1) 9100 # 305208 2) 9600 # 305324 3) 9900 # 305331
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Required Tools (1) 3/16” DRILL BIT PENCIL SAFETY GLASSES (1) 7/16” DRILL BIT DRILL TAPE MEASURE (1) 5/8” X 4” MASONRY STEP LADDER DRILL BIT LEVEL Windload Post Installation NOTE: J-STRUT MUST FIT ONTO THE RIB AS J-Strut Installation SHOWN IMPORTANT! Refer to the option code drawing (supplied) for windload post location(s). (2) 1/4-14 X 5/8” UNDERCUT SELF-TAPPING SCREWS Place the 12” J-struts onto the lower rib of each door panel and center over the required position per the option code drawing
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DIM. X CENTER LINE HEADER LOCK Header Lock Bracket Installation OF J-STRUT BRACKET Mark a vertical line on the header, aligned with the LOCATION HEADER center of the J-struts. Measure up 2” above the top of 2” the door and mark a horizontal line. Center the header lock bracket with the vertical line and align the bottom of the header lock bracket with the horizontal line. 2” Secure the header lock bracket to the header using (4) 5/16” x 1-5/8” lag screws. (see Fig. 2) (4) 5/16” X 1-5/8” LAG SC
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Top Plate Extension Installation Locate the top plate extension and top strap bracket. Place the top strap bracket onto the top plate extension and adjust so that the holes in the top strap bracket align with the corresponding door model holes in the top plate extension. Hold position and secure using (4) 1/4-20 x 7/8” self-drilling screws. (see Fig. 6) Slide the top plate extension assembly into the header bracket. Now, install the windload post into the post hole in the TOP PLATE floor and
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(2) 1/4-20 X 7/8” SELF- WINDLOAD DRILLING SCREWS POST STRAP BRACKET J-STRUT (2) 1/4-20 X 11/16” SELF- DRILLING SCREWS STRAP STRAP BRACKET J-STRUT FIG. 9 STRAP FIG. 10 (2) 1/4-20 X 7/8” SELF- DRILLING SCREWS STRAP BRACKET (WITHOUT STRAPS) J-STRUT FIG. 11 Slide Lock Installation ALIGN WITH HOLE IN 1/8” SLIDE LOCK VERTICAL Install slide lock on the second section of the door. TRACK Secure the lock to the section with (4) 1/4-20 x 11/16” self drilling screws. Square lock assembly with door section
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Securing Post for Storage Locate a convenient place to store the windload post(s). Measure the distance from the top of the windload post Measure and cut (2) 2 x 6” wood mounting blocks a to the center of the bottom strap (see Fig. 14). Use that minimum of 10” long for each windload post. Locate measurement for the displacement between the center the mounting blocks horizontally on the wall as shown of the extra header lock bracket and half-hinge tube. in Fig. 13. Secure them adequately to th
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Attaching the Installation Decals After the installation is complete, locate an easily visible location on the inside of the garage door and the post(s) and place the provided installation decals onto the door and post(s) for future reference. IMPORTANT! DECALS MUST BE ATTACHED TO BOTH DOOR AND POST(S). MAKE SURE A DECAL LIKE THE FIGURE ABOVE IS INSTALLED ON THE DOOR! CONTACT WAYNE-DALTON CORPORATION FOR A REPLACEMENT DECAL. 8
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Windload Label Locations 2 1 3 1 Applied by Installer - One (1) Emergency High Wind Situations Tags (161384) per post -Tags are to be applied to post(s) when stored on wall for constant reminder to consumer. 2 Applied by Installer - One (1) Windload PSF Label per post, based on the required design PSF load. Label is to be applied to windload post for reference. Applied by Installer - One (1) Florida Windload Installation Label (305213) 3 -Only on doors specified with one or more posts. To be a
