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GARAGE DOORS & OPENERS
T a b l e O f C o n t e n t s
Models: 105/110,
Parts Breakdown 2
Pre-Installation 3
310/311
Important Safety Instructions 3
Tools Required 3
t o R s i o n
Package Contents 3
Door Section Identification 4
ReaR Mount Low HeadR ooM
Graduated End Hinge And Strut Identification 4
Removing an Existing Door 5
Preparing the Opening 5
Installation 7
Optional Installation 17
MH
Door Arm Hookup 17
instaLLation R inst uctions and R owne ’s ManuaL
Lift Handles 17
Pull Down Rope 17
Mai
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Parts Breakdown NOTE: The illustrations shown on this page are general F3. F2. representations of the door parts. Each specific door models may have unique variations. F4. G11. H2. D1. F6. H1. G10. F1. A1. A2. E1. E1. F7. C1. F4. F6. D1. G8. G6. F2. F3. C2. H2. A1. A2. G4. G5. F1. G1. G9. H2. G11. G12. G6. H1. G7. I1. C2. G6. G3. B3. G3. G2. B2. G12. C3. B1. J1. A2. G2. G9. G10. A1. G5. A4. G8. G6. A3. K1. J1. F7. I1. A. TRACk ROLLERS (AS REquIRED): F7. Left Hand and Right Hand Fully Adjustabl
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Pre-Installation Important Safety Instructions Tools Required DEFINITION OF kEy WORDS uSED IN THIS MANuAL: • Power drill • Phillips head • Hammer screwdriver • Drill bits: 1/8”, 3/16”, • Tape measure W WARNING ARNING 9/32”, 7/16”, 1/2” • Locking Pliers • Step Ladder • Ratchet wrench • (2) Vice clamps INDICATES A POTENTIALLy HAzARDOuS SITuATION WHICH; IF NOT A vOIDED, • Level COuLD RESuLT IN SEvERE OR FATAL INJuR y. • Socket driver: 7/16” • Wrenches: 3/8”, • Pencil 7/16”, 1/2”, 9/16”, CAuTI
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on each side of the sections identifies the stacking sequence. The sequence is always deter- mined by #1 being the bottom section to #7 or #8 being the highest top section. If the stamp on the section is illegible, refer to the section side view illustration. The section side view illustration shows the section profile of all sections, and can also be used to identify each section. The BOTTOM SECTION can be identified by #1. 5/16” x 1-1/4” Cotter pin Clevis pin (as required) (as required) Cabl
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Graduated End Hinge Schedule Top N/A Intermediate IV 5# 2” Strut 3” Strut Intermediate III 4# 2” Intermediate II 3# Long strut Intermediate I 2# Short strut Center hinge(s) Upper hinge Bottom 1# (as required) leaf 6 Section High Door Top N/A Hinges are stamped for Lower hinge Intermediate IV 7# identification leaf Half center hinge(s) 2 1 1 Intermediate III 6# (as required) 3” Intermediate II 5# Intermediate I 4# Removing an Existing Door Bottom 3# Top N/A IMPORTANT: COuNTERBALANCE SPRING T
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Backroom Door Height Track Manual Lift Motor Operated 6’0” to 7’0” 102” (2591 mm) 125” (3175 mm) 7’1” to 8’0” 114” (2896 mm) 137” (3480 mm) 8’1” to 9’0” 15” Radius 126” (3200 mm) 168” (4267 mm) 9’1” to 10’0” 138” (3505 mm) 168” (4267 mm) 10’1” to 12’0” 162” (4115 mm) * HEADROOM REquIREMENTS Track Type Space Needed 6” LHR 9” (229 mm) Min. side room clearance for 2” track is 3-1/2” (89 mm). Suitable mounting surface Headroom Min. side room clearance for 3” 2”x 6” lumber minimum track is 4-1/2”
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Bottom Weather Seal Tools: Hammer, Tape Measure, Saw Horses 3 InstallatIon NOTE: If a bottom weather seal is supplied, complete this step. Before installing your door, be certain that you have read and followed all of the instruc- NOTE: Refer to Door Section Identification / Parts Breakdown. tions covered in the pre-installation section of this manual. Failure to do so may result in an improperly installed door. Place the bottom section face down on a couple of sawhorses or flat clean/ smoot
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Short Bottom (3) 1/4” - 20 strut section Flange hex nuts (3) 1/4” - 20 x 1-7/8” Bottom Carriage bolts Bottom corner section bracket Typical left hand bottom corner bracket (1) 1/4” - 10 x 1” Tamper resistant lag screw 1/4” - 14 x 1” 3/4” Lag screws (3) 1/4” - 20 Graduated End And Center Hinges Flange hex nuts (3) 1/4” - 20 x 1-7/8” Bottom Carriage bolts Tools: Power Drill, 1/8”/9/32” Drill Bit, Socket Driver 7/16”, Tape 7 section Typical left hand bottom corner bracket NOTE:
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the upper leg of strut to the bottom section using (1) 1/4”-20 x 1-7/8” carriage bolt and (2) 1/4” - 20 x 1 7/8” (1) 1/4”–20 flange hex nut. Next secure the bottom leg of strut, the lower slot of the center Carriage bolts hinge to the bottom section (1) 1/4”-20 x 1-7/8” carriage bolt and (1) 1/4”–20 flange hex nut, as shown. Repeat same process for other center hinges. Short Center hinge (2) 1/4” - 20 edge Flange hex nuts (1) Strut clip (2) 1/4” - 20 x 1 7/8” Carriage bolts (if applicable
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Stacking Sections Tools: Power drill,7/16” Socket driver 13 NOTE: Make sure graduated end and center hinges are flipped down, when stacking another Weather seal section on top. With assistance, lift intermediate I (second) section and guide the track rollers / tandem rollers into the vertical tracks. Lower section until it is seated against bottom section. Keep sections aligned. Repeat same process for other sections, except top section. FOR GRADuATED END HINGES AND CENTER HINGES: Starting
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side. Adjusting Top Fixtures IMPORTANT: THE DIMENSION BETWEEN THE FLAG ANGLES MuST BE: Tools: 7/16” Wrench, Step ladder 16 FOR 2” TRACK APPLICATIONS: DOOR WIDTH PLuS 3-3/8” (86MM) TO 3-1/2” (89 MM) FOR SMOOTH, SAFE DOOR OPERATION. With horizontal tracks installed, you can now adjust the top fixtures. FOR 3” TRACK APPLICATIONS: DOOR WIDTH PLuS 4-7/8” (124MM) TO 5” (127 MM) FOR SMOOTH, SAFE DOOR OPERATION. NOTE: If your door came with two top fixtures, then one top fixture is required to be a
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first, then through the rear support bracket and the 5/16”-18 nuts are in the inside of the horizontal track. Attach rear back hangs to ceiling joist or other structurally sound framing members. Brace rear back hangs. NOTE: Doors heights over 8’0” or door widths over 11’0”, require an additional set of center Sound framing back hangs to be installed and located at the middle of the horizontal tracks, see parts members breakdown. using perforated angle (may not be supplied), (2) 5/16” x 1-5/8
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One or Two springs, One piece shaft Right hand wound, Coupler Coupler Key red winding cone half half NOTE: Center brackets and (right hand side) (4) Set screws and bearings may vary from those (2) Lock nuts shown. (6) Flat (3) Lock washers washers Key 1a. Center Torsion Red cable drum bearing bracket keyed (right hand side) shaft Torsion (3) Hex head (3) Hex nuts keyed Coupler Torsion shaft screws shaft halves Left hand wound, or black winding cone Torsion keyed shaft Slide eith
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Horizontal Oval track bearing Torsion keyed shafts End Winding Center bearing cone bearing bracket Center Coupler bearing half Center Center bracket Torsion shaft bearing equalized on Oval both sides bearing Spring Horizontal track Coupler half End bearing Center Stationary cone Oval bracket bracket bearing End bearing bracket 3/8”-16 x 1-1/2” Hex head bolts and 3/8” - 16 nuts If your door came with oval bearing(s), loosely attach the oval bearing to the center bracket with (2)
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Vice clamps above third track roller on both sides of door Rear back hang Locking Pliers assembly Perforated angle Bottom section Shaft Vice clamps attached to inner and outer rail of vertical track Winding Springs Tools: Step Ladder, Approved winding bars, 3/8” Wrench 23 Position a ladder slightly to the side of the spring so that the winding cone is easily acces- Horizontal track sible, and so your body is not directly in line with the winding rods. IMPORTANT: CHECK THE WARNING TAG (S)
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6.) Clamp locking pliers onto track and rewind springs. IMPORTANT: IF DOOR STILL DOES NOT OPERATE PROPERLY, THEN CONTACT A TRAINED DOOR SYSTEM TECHNICIAN. Spring Approved winding rods Winding cone Torsion Spring shaft Typical center bearing bracket Set screws Winding cone Approved winding rods Winding cone Label Placement Tools: Step Ladder 24 IMPORTANT: uSING THE ILLuSTRATION, ATTACH THE APPROPRIATE LABELS TO THE AP- PROPRIATE LOCATION ON THE SECTION, AS SHOWN. NOTE: The Spring Warning
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optional Installation Door Arm Hookup W WARNING ARNING Tools: Needle nose pliers DO NOT INSTALL PuLL DOWN ROPE ON DOORS WITH OPERATORS. CHILDREN MAy BECOME ENTANGLED IN THE ROPE CAuSING SEvERE OR FATAL INJuR y. At the center of the top section, measure horizontally from the top of center hinge to the bottom of strut. using that dimension, measure and cut (2) pieces of perforated angles. Assemble the Measure and mark the jamb approximately 48” to 50” (1220 to 1270 mm) from floor on the (2)
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Maintenance Before you begin, read all warning labels affixed to the door and the installation instructions and owner’s manual. When correctly installed, your Wayne-Dalton door will operate smoothly. Always Cleaning Your Garage Door operate your door with controlled movements. Do not slam your door or throw your door into the open position, this may cause damage to the door or its components. If your door has an electric opener, refer to the owner’s manual to disconnect the opener before per
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3. Lubrication: The door should open and close smoothly. Ensure the door track rollers are rotating freely when opening and closing the door. If track rollers do not rotate freely, clean the door tracks, removing dirt and any foreign substances. Clean and lubricate (use a non-silicon based lubricant) graduated end hinges, steel track rollers, spring(s) and bearings. DO NOT lubri- cate plastic idler bearings, nylon track rollers, door track. DO NOT oil a cylinder lock, if actuation is difficu
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w arranty Limited warranty Wayne Wood, Raised Panel, 105/110, 310/311 Subject to the terms and conditions contained in this Limited Warranty, Wayne-Dalton (“Manufacturer”) warrants the sections of the door, against defects in material and workmanship, for a period of ONE (1) yEAR from the time of delivery provided: i) (i) The interior and exterior surfaces, as well as all edges of the wood door(s) are properly finished according to the Manufactures Maintenance and Painting Instructions and fin
