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8 TON Air/mANu Al
FlAT BOTTOm j Ack
model 95967
OperATiON iNsTrucTiONs
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
TO preVeNT seriOus iNjury, reAd ANd uNdersTANd
All w ArNiNgs ANd iNsTrucTiONs BeFOre use.
© ®
Copyright 2007 by Harbor Freight Tools . All rights reserved. No portion of this
manual or any artwork contained herein may be rep
Summary of the content on the page No. 2
speciFicATiONs Lifting Capacity 8 Tons (~16,000 Pounds) Required Air Pressure 110 ~ 120 PSI Air Inlet Size 1/4” - 18 NPT Minimum Height 24-1/4” Maximum Height 42-7/8” Ram Diameter 1.336” Stroke 18-5/8” Ram Mounting Hole 16.5 mm (.65”) Handle Length 19-5/8” X 13/16” O.D. Hose Length 48” Unit Weight 35.15 Pounds save This manual You will need this manual for the safety warnings and precautions, assembly, oper- ating, inspection, maintenance and cleaning procedures, parts list and assembly diagram.
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persONAl sAFeTy 1. stay alert. Watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury. 2. dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in movin
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2. w hen servicing a tool, use only identical replacement parts. Follow instructions in this manual. Use of unauthorized parts or failure to follow maintenance instruc- tions may create a risk of injury. speciFic sAFeTy rules 1. NeVer use the Flat Bottom jack unless it is properly and securely attached first. 2. wArNiNg: dO NOT exceed the maximum lift capacity of 8 Tons (~16,000 pounds). Exceeding the maximum lifting capacity is dangerous and could cause serious injury or property dama
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15. The Flat Bottom jack is designed for vertical use only. Do not use in a hori- zontal or upside down position. 16. NeVer attempt to adjust the factory pre-set safety Valve on the long ram jack. 17. Not to be used for aircraft purposes. 18. Avoid unintentional starting. Make sure you are prepared to begin work before turning on the tool. 19. wArNiNg! The warnings and cautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be unders
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4. Adding Hydraulic Oil: • Turn the Release Valve (4) counterclockwise until Jack is completely lowered. Remove the Filler Plug (17) from the Reservoir (16). Fill the Reservoir (16) with oil. Use a high quality hydraulic oil. 5. Hydraulic system Bleeding instructions: caution: Never bleed the system while Flat Bottom is under a load. a. To bleed the Flat Bottom Jack, remove the Filler Plug (17) located on the Res- ervoir (16). b. Open the Release Valve (4). Press and hold piston down.
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Air pump AssemBly part description QTy part description QTy part description QTy A02 Nut 1 A18 Small piston 1 A35 Nut 1 A03 Sealing ring 1 A19 O-ring 1 A36 O-ring 1 A04 Nylon ring 1 A20 O-ring 1 A37 O-ring 1 A05 Copper ring 1 A21 Sealing ring 1 A38 Packing 1 A06 Air cylinder seat 1 A22 Bolt 3 A39 Throttle 1 A07 Nut 1 A23 Nylon ring 1 A40 Spring 1 A08 Spring 1 A24 O-ring 2 A41 Lock nut 1 A09 Air pump piston 1 A26 Air cylinder cap 1 A42 Bolt 1 A10 O-ring 2 A27 Bolt 4 A43 Valve body 1 A11 Big pisto
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geNerAl AssemBly part description Qty part description Qty part description Qty 1 Base 1 15 Packing 1 29 R-Pin 3 2 Ball 6 16 Reservoir 1 30 Connector 1 3 Seal 1 17 Filler Plug 1 31 Handle Bracket 1 4 Release Valve 1 18 Nylon Ring 1 32 Air Valve 1 5 Ball Cup 2 19 Top Nut 1 33 Air Hose 1 6 Spring 1 20 O-Ring 1 34 Air Motor 1 7 Spring 1 21 Handle 1 35 Ball 1 8 Screw 2 22 Copper Washer 1 36 Ball Cup 1 9 Nylon Ring 1 23 Pump Cylinder 1 37 Spring 1 10 Cylinder 1 24 O-Ring 1 38 Screw 1 11 O-Ring 1 25 N
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pleAse reAd THe FOllO wiNg cAreFully THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEM- BLY DIAgRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLAC