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Extended Carriage
Installation Guide
Dynojet Research, Inc.
200 Arden Drive
Belgrade, MT 59714
999
2191 Mendenhall Drive
P/N 98224106
North Las Vegas, NV 89031
Version 1
©2002 Dynojet Research, Inc. All Rights Reserved. 020212SD
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Copyright This manual is copyrighted by Dynojet Research, Inc., hereafter referred to as Dynojet, and all rights are reserved. This manual is furnished under license and may only be used or copied in accordance with the terms of such license. This manual is furnished for informational use only, is subject to change without notice, and should not be construed as a commitment by Dynojet. Dynojet assumes no responsibility or liability for any error or inaccuracies that may appear in this m
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TABLE OF CONTENTS Extended Carriage Installation Conventions Used In This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS ii Extended Carriage Installation Guide
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EXTENDED CARRIAGE INSTALLATION This document provides instructions for installing the extended carriage to the motorcycle dynamometer (dyno). To ensure safety and accuracy in the procedures, perform the procedures as they are described. Document Part Number: 98224106 Version 1 Last Updated: 02-12-02 1 Extemded Carriage Installation Guide
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EXTENDED CARRIAGE CONVENTIONS USED IN THIS MANUAL The conventions used in this manual are designed to protect both the user and the equipment. example of convention description The Warning icon indicates potential harm to the person performing a procedure and/or the dynamometer equipment. TECHNICAL SUPPORT For assistance, please contact Dynojet Technical Support at 1-800-992-3525, or write to Dynojet at 2191 Mendenhall Drive, North Las Vegas, NV 89031. Visit us on the World Wide Web at www.d
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INSTALLATION GUIDE Installation INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The extended carriage option increases the maximum wheel base (measured from the front of the front wheel to the center of the rear wheel) from 84 inches to 102 inches for testing raked cruisers and drag bikes. To prevent possible injury, disconnect the battery before performing any dyno maintenance or installing any optional accessory. REMOVING THE TIRE CARRIAGE 1 Using a
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EXTENDED CARRIAGE Installation INSTALLING THE EXTENDED CARRIAGE SUPPORT BRACKET 1 Remove the eight screws securing the top cover to the dyno and set aside. Remove the cover and set aside. Removing the cover will make installing the extended carriage support bracket easier. cover Figure 3: Remove the Top Cover 2 Loosely attach the extended carriage support bracket to the front of the dyno using six 3/8 x 1-inch bolts, twelve 3/8-inch flat washers, and six 3/8-inch nylock nuts. Be sure the bol
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INSTALLATION GUIDE Installation 3 Using a straight edge, align the top of the support bracket with the top of the dyno chassis. 4 Tighten all six mounting bolts to 30 ft. lb. 5 Install the top cover on the dyno using the eight screws removed earlier. Refer to Figure 3. 6 Install the two rear clamps to the dyno cover using the bolts and washers removed earlier. Refer to Figure 2. 7 Using the original shim and the large shim included with the kit, loosely attach the nut block to the fron
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EXTENDED CARRIAGE Installation INSTALLING THE EXTENDED CARRIAGE 1 Slide the extended carriage through the nut block and clamps until the carriage screw contacts the nut block. Be sure the slide plate is under the rear carriage clamps. 2 Screw the carriage through the nut block. 3 Install the screw support bracket. 3a Place the belleville washers over the end of the carriage screw. It is important the belleville washers are installed in the configuration shown in Figure 6. 3b Place the screw
