Summary of the content on the page No. 1
3-07
TP20110, REV.5
ASSEMBLY
Toyota Echo
OPERATION
SCION XA
REPLACEMENT PARTS
BOLT TORQUE SPECIFICATIONS READ complete manual CAREFULLY
BEFORE attempting operation.
STANDARD BOLTS:
METRIC BOLTS:
Size Grade Torque
Size Torque
5/16" 5 20 ft/lbs.
8mm 22 ft/lbs.
3/8" 5 35 ft/lbs.
10mm 42 ft/lbs.
7/16" 5 56 ft/lbs.
12mm 70 ft/lbs.
1/2" 5 85 ft/lbs.
14mm 95 ft/lbs.
4
Pin Height - 14-3/4” Center - 24”
3
1
7
4
3
1
1
6
10
3
1
8
4
5
9
1
3
2
3
4
3
1
9517110 PARTS LIST
REF. PA
Summary of the content on the page No. 2
DEMCO PRODUCTS ORIGINAL PURCHASERS LIMITED WARRANTY 1. Extent and Duration of this Warranty: Your Demco product has a Lifetime Limited warranty to be free from defects in materials and In addition, the warranty does not extend to repairs made workmanship under normal use and service from date of necessary by normal use of parts, accessories or other purchase by the original (first) retail owner, or until it is equipment which in the judgment of Warrantor, are either resold or transferred by the
Summary of the content on the page No. 3
WARNING: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN LOSS OF TOWING VEHICLE CONTROL, SEPARATION OF THE TOW BAR FROM THE TOWING VEHICLE, SEPARATION OF THE TOWED VEHICLE FROM THE TOW BAR, CAUSING SEVERE PERSONAL INJURY, DEATH, OR PROPERTY DAMAGE. IMPORTANT INSTALLATION ITEMS CAUTION DEMCO products and accessories are intended to be installed by professional installers with experi- Safety is of utmost importance at all times. There are several items that must be checked each time before u
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TOYOTA ECHO SCION XA 2. Remove one plastic push fastener on top of facia. 2. Remove three plastic push fasteners on top of facia. 3. Remove fasteners from front of belly pan to bottom of facia. 3. Remove eight fasteners from front of belly pan to bottom of facia 4. Remove one screw from facia to fender on each side and carefully remove facia. 4. Remove two plastic screw holders from bottom of facia. Unplug fog lights and clearance lights if equipped. 5. On driver’s side, remove two bolts holding
Summary of the content on the page No. 5
TOYOTA ECHO SCION XA 6. Pull facia out at wheel wells and carefully remove facia. 6. Temporarily remove two screws from ceramic box and let hang. 7. Cut plastic side shields even with bottom of bumper on each side. 7. On driver’s side, remove two bolts holding tow eye bracket, these bolts will be reused, bracket will not. Also, temporarily remove two screws from ceramic box and let hang. 8. Slide baseplate up from bottom. On driver’s side, start two bolts that were removed from tow eye bracket.
Summary of the content on the page No. 6
TOYOTA ECHO SCION XA 10. Remove one bolt in washer tank (washer tank bracket 10. On passenger’s side, drill top hole of baseplate using will need to be notched for clearance of baseplate). 3/8” drill bit, using baseplate hole as template. This hole must line up with hole on inside of box frame. 11. On passenger’s side, push baseplate up and temporal- ity clamp in place. Now install short rear brace on passenger’s side and long rear brace on driver’s side, using four 3/8” x 1” bolts, four 3/8”
Summary of the content on the page No. 7
TOYOTA ECHO SCION XA 12. Next, drill 3/8” hole, using baseplate as template, through flange on vehicle. Install 3/8” x 1” bolt, 3/8” 13. On passenger’s side, drill top hole of baseplate using lock washer, and 3/8” hex nut through drilled hole. 3/8” drill bit, using baseplate hole as template. This Tighten all bolts before proceeding. NOTE: Use bolt hole must line up with hole on inside of box frame. torque chart on front. 13. Drill 3/8” hole through bottom of bumper, using base- 14. Install
Summary of the content on the page No. 8
TOYOTA ECHO SCION XA 16. Drill 3/8” hole through bottom of bumper, using base- 16. Cut facia crossbar out according to picture on each plate as template. This is located under bumper on side. passenger’s side. 17. Slide short nut strip into hole in bumper and use 3/8” x 1” bolt and 3/8” lock washer and tighten bolt. 18. Reinstall ceramic box on driver’s side. 17. Reinstall facia and hardware. 19. Notch plastic shields and reinstall. 20. Cut facia according to picture on each side. Reinstall fac
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Ag ❍ RV ❍ Warranty Registration Rental ❍ Dethmers Manufacturing Company Brakes ❍ 4010 320th Street • Box 189 • Boyden, Iowa 51234 Marine ❍ Toll Free 800-54DEMCO (800-543-3626) • FAX 800-845-6420 www.demco-products.com Very Very Satisfied Dissatisfied Satisfied Dissatisfied How satisfied are you with our product? ❍❍ ❍ ❍ How satisfied are you with the dealership/distributor sales staff? ❍❍ ❍ ❍ Dealer/Distributor Name City State How satisfied are you with the company sales staff? ❍❍ ❍ ❍ How satisf
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Postage Dethmers Manufacturing Company 4010 320th Street, Box 189 Boyden, Iowa 51234
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NOTES
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DETHMERS MFG. COMPANY P.O. BOX 189 4010 320th St., BOYDEN, IA. 51234 PH: (712) 725-2311 FAX: (712) 725-2380 or 1-800-845-6420 TOLL FREE: 1-800-54DEMCO (1-800-543-3626) www.demco-products.com
