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INSTALLATION AND
OWNER’S MANUAL
MJ5011S & MH5011S
MS SERIES JACKSHAFT COMMERCIAL VEHICULAR
DOOR OPERATORS
100771
Serial #:
READ THIS MANUAL
Date Installed:
CAREFULLY BEFORE
Your Dealer:
INSTALLATION OR USE.
As of date of manufacture,
meets all ANSI/UL 325
Safety Requirements for
SAVE THIS MANUAL!
Vehicular door operators
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TABLE OF CONTENTS 2 Product Features...........................................................................................................3 Jackshaft Operator Applications..................................................................................3 Preparation ....................................................................................................................4 Figure 1 - Component Identification Pictorial...........................................................
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PRODUCT FEATURES 3 MS SERIES DOOR OPERATOR APPLICATIONS: The purpose of this booklet is to provide assembly, installation and operation information concerning Allstar Jackshaft operators are intended for commercial and Model MJ5011S & MH5011S (MS Series) Commercial industrial use to raise or lower sectional overhead doors Vehicular Garage Door Operators and related Accessory by chain coupling or direct coupling to the door shaft. Products. Jackshaft operators are suitable where all o
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PREPARATION 4 carton, inspect the nameplate on the cover of the operator control box to verify that it is the correct model for the WARNING intended application and that the voltage and phase are in accordance with electrical power provided at the job site. If ELECTRIC DOOR OPENERS ARE DESIGNED the operator was ordered with the optional chain hoist, FOR DOORS IN GOOD WORKING CONDITION, Model MH5011S, see that it is so equipped. A chain hoist PROPERLY COUNTERBALANCED AND CANNOT be
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IMPORTANT INSTALLATION NOTES 5 TO REDUCE THE RISK OF SEVERE INJURY OR DEATH: READ AND FOLLOW ALL WARNING INSTALLATION INSTRUCTIONS! ♦ Install only on a properly balanced garage ♦ Connect an auxiliary entrapment protection door. An improperly balanced door could device (reversing edge or photoelectric cause severe injury. Have a qualified service device across the door opening). A device of person make repairs to cables, spring this type is STRONGLY ADVISED FOR assemblies and oth
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INSTALLATION INSTRUCTIONS 6 SPRINGS, PULLEYS, CABLES AND MOUNTING HARDWARE USED TO BALANCE YOUR GARAGE DOOR ARE UNDER EXTREME TENSION AT ALL TIMES AND CAN CAUSE SEVERE INJURY OR DEATH IF DISTURBED. WARNING DO NOT ATTEMPT ADJUSTMENT. through the wall, then use lag bolts to fasten the operator to the Figure 4, page 7 illustrates several positions suitable for mounting surface. Locate the four holes within the tracings of mounting the operator; right hand or left hand, either wall mou
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INSTALLATION INSTRUCTIONS 7 Figure 3 107174 CHAIN HOIST AND FLOOR DISCONNECT INSTALLATION If the operator is furnished with a chain hoist (Model MH5011S), pass the hand chain over the chain wheel and through the chain guides on the operator clutch shaft (opposite end from the large pulley). Fasten the ends of the chain together by opening and re- closing one link using two pairs of pliers. If the chain is too long (standard length for 16 foot high doors and below is 26 feet total l
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FIGURE 5 - OPERATOR DIMENSIONS - MODEL MJ5011S 8 100769 FIGURE 5A - OPERATOR DIMENSIONS - MODEL MH5011S 100771
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INSTALLATION INSTRUCTIONS 9 the shaft until it engages the Open Limit Switch (B). You will WARNING need to listen for an audible click. Release the retaining bracket and be sure that it engages in slots of both limit nuts. TO AVOID RISK OF ENTRAPMENT AND 5) Manually lower the door to the fully closed position and POSSIBLE DAMAGE TO THE DOOR AND repeat Step #3 with the Reverse Cutout Limit nut (E) and the Reverse Cutout Limit switch (A). The actual Close Limit OPERATOR THE LIMITS MUST
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INSTALLATION INSTRUCTIONS - ELECTRICAL WIRING 10 WARNING WARNING RISK OF ENTRAPMENT THAT MAY TO PREVENT THE RISK OF PERSONAL INJURY RESULT IN SERIOUS PERSONAL INJURY OR OR DEATH : DEATH. DISCONNECT POWER TO THE • DISCONNECT POWER AT THE FUSE BOX OPENER BEFORE AND DURING BEFORE PROCEEDING. INSTALLATION OF AN ACCESSORY • ELECTRICAL CONNECTIONS MUST BE MADE REVERSING DOOR EDGE OR BY A QUALIFIED INDIVIDUAL. PHOTOELECTRIC DEVICE. DO NOT • OBSERVE LOCAL ELECTRICAL COD
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DOOR EDGE INSTALLATION & WIRING 11 Figure 8 OPEN CLOSE STOP TB1 MOTOR CONTROL Figure 9 BOARD Door Edge and Photoelectric Wiring See text on page 10 for operation when Safe-Finish™ or Access Alliance Safe-Finish II™ photo-beams are connected. Note: When adding a SAFE FINISH PHOTOBEAM photocell device with a Normally Closed output remove the factory installed jumper from the connection terminals. 3-WIRE PHOTOBEAM COM 24 VAC ILOCK SINGLE COM PHOTO NC REV NO REV COM STOP CLOSE OPEN
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INSTALLATION INSTRUCTIONS 12 R5 D3 R57 R25 R65 RADIO C24 C10 24V D2 D8 COM MOTOR R84 R2 RM3 R3 U5 MOTOR RM2 C25 CONTROL RM1 VCC PB1 PB2 PB3 CONTROL P7 BOAR D1D 2 R38 R54 R87 R55 BOARD R94 R56 OPEN CLOSE STOP R95 R2 R3 C25 PB1 PB2 PB3 D12 OPEN CLOSE STOP Single 3 Button Station Figure 10 Multiple 3 Button Station Figure 11 R93 D1 U5 R4 R8 C21 R24 Figure 12 MOTOR CONTROL TB1 BOARD Single Button and External Interlock Wiring Note: When adding an External Interlock remove th
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13 OPERATION & ADJUSTMENT INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS FOR OWNER TO REDUCE THE RISK OF SEVERE INJURY OR WARNING DEATH: READ AND FOLLOW ALL INSTRUCTIONS! • Understand all of the operating features of your door control system at the time of its installation. Your installing dealer will demonstrate them for you. • NEVER let children operate or play with door controls. Keep the Remote Control away from children. • ALWAYS keep a moving door in sight and keep people and obj
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OPERATION & ADJUSTMENT INSTRUCTIONS 14 CLUTCH ADJUSTMENT REQUIRED TO THE DOOR, DOOR SPRINGS OR DOOR OPERATOR MUST BE PREFORMED BY A QUALIFIED WARNING PROFESSIONAL DOOR INSTALLER. RISK OF ENTRAPMENT THAT MAY RESULT The clutch pad will wear during normal operation and should be IN SERIOUS PERSONAL INJURY OR DEATH. replaced when it becomes difficult or impossible to sufficiently tighten the clutch to obtain smooth operation of the door when it DISCONNECT POWER TO THE OPENER is in g
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OPERATION & ADJUSTMENT INSTRUCTIONS 15 BRAKE ADJUSTMENT Brake Adjustment The brake is adjusted at the factory and may need periodic adjustment for wear. When adjustment becomes necessary see Figure 14 at right for the adjustment procedure. Figure 14 SETTING THE SWITCH SELECTABLE OPERATING MODES Changing the Switch Selectable Operation Modes Settable P4 The following modes are selected by setting the on-board Switches dip switches, Figure 15 at right shows where the switches Lo
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OPERATION AND ADJUSTMENT INSTRUCTIONS 16 B2 Operation Operating Switch 1 Switch 2 Switch 3 Switch 4 Open Button: Momentary activation; open override of closing Mode door. C2 Operation OFF OFF OFF OFF Close Button: Momentary activation. Stop Button: Momentary activation; stops open, close or reverse B2 Operation ON OFF OFF OFF action. Single Button: Momentary activation to open; open override of D1 Operation OFF ON OFF OFF closing door, closes door from mid-stop or open limit. E2
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OPERATION & ADJUSTMENT INSTRUCTIONS 17 SETUP MODES Setup Modes Setup Mode Switch 1 Switch 2 Switch 3 Switch 4 Various operating characteristics can be modified via the setup Delay on Reverse ON ON ON ON modes. The operator is moved to the close limit position and the on-board dip switches (see Figure 15) are TEMPORARILY Close Limit Delay OFF ON ON ON set according to the table at right to enter a Setup Mode. The on Mid-Stop Limit ON OFF ON ON board OPEN and STOP buttons are used to
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OPERATION AND ADJUSTMENT INSTRUCTIONS 18 TESTING Following installation, the operator MUST be tested and door. The door should stop, pause and reverse when it comes respond correctly to all controls as specified on the wiring into contact with the object provided the height of the object diagram. KEEP personnel and equipment clear of the area exceeds the cut out point set for the Reversing Cutout Limit beneath the door when performing the tests. When testing the switch (approximately f
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19 WIRING DIAGRAM WHITE CLOSE LIMIT GREY RED COM GREY NO ORANGE COM ORANGE BLUE NO OPEN LIMIT YELLOW P4 BROWN BLACK L1 WHITE K5 K3 K4 K2 HIGH VOLTAGE K6 N GROUND P1 TR3 OPERATING MODES STATUS POWER MO4 SW1 MO3 S4 SWITCH SETTING MO2 P2 P3 S3 LD2 R49 R10 MO1 LD3 LD4 R89 R34 S2 C2: OFF OFF OFF OFF ILK TR1 R62 R22 R33 S1 OFF 24V R47 C16 R23 R27 R83 R53 COM B2: ON OFF OFF OFF R51 C6 R9 R28 R61 R46 R19 R20 R82 R60 R45 R48 D1: OFF ON OFF OFF C13 TR2 R5 R17 R18 D3 R57 R25 R13 R14 R65 LINE E2: ON
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20 NOTES Manufacturer’s Limited Warranty Linear LLC warrants its Allstar brand commercial door operators to be free from defect in material and workmanship for a period of two (2) years from the date of purchase. To obtain service contact your dealer. To obtain service under this warranty the buyer must obtain authorization instructions for the return of any goods from Linear before returning the goods. The goods must be returned with complete identification, with copy of proof-of-pur
