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Model eC2000
TelesCopiC Crane
o wners ’ Manual
installation • assembly drawings • parts
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
© 2012 Stellar Industries, Inc. www.stellarindustries.com Last Revision: 01/23/12
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EC2000 Manual Revisions Section Revised Date of Revision Description of Revision
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Table of Contents i Table of Contents Chapter 1 - Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .1 Capacity Chart - Decal PN 18039 . . . . . . . . . . . . . . . . .2 Chapter 2 - Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Wiring Schematic - Power Rotation . . . . . . . . . . . . . . . .4 Wiring Schematic - Manual Rotation . . . . . . . . . . . . . . .4 Control Kit Power Rotation - PN 22930 . . . . . . . . . . . . .5 Stability Procedure . . . .
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ii EC2000 Owner’s Manual
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Specifications 1 1 Chapter 1 - Specifications 11’ 3.35 M 1565lbs 710kg 10’ 3.05 M 1985lbs 900kg 9’ 2.74 M 2000lbs 905kg 8’ 2.44 M 930lbs 420kg 7’ 2.13 M 1190lbs 540kg 1580lbs 6’ 715kg 1.83 M 1430lbs 1075lbs 860lbs 650kg 490kg 390kg Reach in Feet/Meters Capacity in Pounds/Kilograms Weight of load handling devices are part of the load lifted and must be deducted from the capacity. Maximum 1 - part line capacity is 1100lbs (495kg). For greater loads, use 2 - part line. 0’ 0’ 1’ 2’ 3’ 4’ 5’ 6’ 7
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2 EC2000 Owner’s Manual Capacity Chart - Decal PN 18039 Reach in Feet/Meters Capacity in Pounds/Kilograms 11’ 3.35 M 1565lbs 710kg 10’ 3.05 M 1985lbs 900kg 9’ 2.74 M 2000lbs 905kg 8’ 2.44 M 930lbs 420kg 7’ 2.13 M 1190lbs 540kg 1580lbs 6’ 715kg 1.83 M 1430lbs 1075lbs 860lbs 650kg 490kg 390kg 0’ 0’ 1’ 2’ 3’ 4’ 5’ 6’ 7’ .305 M .610 M .914 M 1.22 M 1.52 M 1.83 M 2.13 M Maximum 1 - part line capacity is Weight of load handling devices are 1100lbs (495kg). For greater loads, part of the load lifted
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Installation 3 3 Chapter 2 - Installation Notice: Read this Page Before Installation of the Crane Installation Instructions: Important: When installing welder units to Prepare Platform For Crane Installation (Not the service bodies, it is highly recommended that a surge protector is Supplied) installed on the chassis batteries to protect 1. When designing the platform, maintain a the crane radio receiver, wiring and other electronic devices from an unexpected proper clearance for the crane m
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4 EC2000 Owner’s Manual Wiring Schematic - Power Rotation Ignii ton Ignition Control Box On/Off Switch Switch (PN C4815) Relay PN C6072 E-Brake E-Brake Ground Ground Battery + Battery Solid State Solonoid PN 39687 Battery- Battery - GroundStud Ground Stud Ec2k Mast EC2K Mast Wiring Schematic - Manual Rotation Ign Ignition itino On/Off Switch Switch (PN C4815) Relay PN C6072 E-Brake E-Brake Gr Ground ound Wi Winch Motor + nchMotor+ Ba Battery + ttrey+ Solid State Solonoid PN 39687 Wi Winch Motor
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BLK Black Installation 5 5 Control Kit Power Rotation - PN 22930 UP DOWN Rotation WINCH 2 FRONT Front CU Cut winch cable to TWINCHCABLETO View VIEW Breaker BREAKER 6.5’ with 6” of wire 6.5',W ITH 6"OFWIRE inside of box. AUX Aux INSIDEOFBOX GD GD TM TM LT LT BA Bat T POWER Power SA SA RT RT Power POWER ROTATION 12V Rotation 12V Green 3, 3,4,5 4,5 Black BLACK ROTATION Rotation Motor MOTOR RE RedD ROTATION Rotation CCW CCW RELAY Relay Ground GROUND Power POWER ROTATION Rotation CW CW RELAY Rel
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6 EC2000 Owner’s Manual Stability Procedure Definition of Stability for the Stellar Telescopic Crane Products: A truck is stable until the load cannot be lifted off the ground with the winch, without tipping over the truck. Every Stellar crane installed must be tested for stability to determine the actual load capacity of the final truck package. The actual test data must be recorded and supplied with the truck at the time of in-service and should be kept with the truck at all times. The foll
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Installation 7 7 Stability Capacity Chart STABILITY CAPACITY CHART
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EC EC2000 2000 118 80 040 40 8 EC2000 Owner’s Manual Decal Kit - PN 18776 PN 18776 Item Part No. Description QTY 01 18040 DECAL IDENTIFICATION EC2K 2 02 18039 DECAL CAPACITY EC2K 2 03 4214 DECAL CONTACT STELLAR 1 04 6727 DECAL DANGER ELECTROCUTION VERT 1 05 C4540 DECAL DANGER 1 06 4190 DECAL DANGER OPERATION CONDITION 1 07 4189 DECAL DANGER OPERATION RESTRICTION 1 08 C4544 DECAL CAUTION 1 Decals of Note DANGER DANGER DANGER FAILURE TO OBEY THE FOLLOWING FAILURE TO OBEY THE FOLLOWING ELECTROCUTIO
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Assembly Drawings 9 9 Chapter 3 - Assembly Drawings Standard Crane Assembly - PN 17631 23 25 24 22 32 43 17 2 3 18 10 30 21 22 12 20 11 9 8 15 6 USE COMPOUND #40365 ON BACK SIDE 36 7 37 5 31 28 4 40 27 38 16 13 26 42 11 15 41 16 39 1 29 19 14 33 34 35 Mounting Hardware Ship Loose 15 PN 17631 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 1 39693 BASE EC2K 1 23 18774 WINCH 1000 03002 1 2 17600PC MAST EC2K 1 24 C6353 WASHER 0.38 FLAT GR8 2 3 39691 MAIN BOOM EC2K 1 25 13576 CAP S
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10 EC2000 Owner’s Manual 50’ Wire Rope Crane Assembly - PN 33939 23 22 25 24 33 32 21 17 22 11 2 3 20 21 15 18 30 37 38 10 12 28 9 39 4 16 31 16 6 8 19 7 13 5 13 USE COMPOUND 15 11 27 #40365 ON BACK SIDE 14 26 29 41 34 43 42 40 1 35 36 Mounting Hardware Ship Loose 15 PN 33939 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 1 39693 BASE EC2K 1 23 18774 WINCH 1000 03002 1 2 17600PC MAST EC2K 1 24 C6353 WASHER 0.38 FLAT GR8 2 3 39691 MAIN BOOM EC2K 1 25 13576 CAP SCR 0.38-16X1.25 HHGR
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Assembly Drawings 11 11 Short Mast Crane Assembly - PN 19146 23 22 25 39 24 38 21 17 2 3 18 30 9 22 21 20 10 11 15 6 12 33 8 7 34 5 35 4 31 28 27 36 16 32 26 15 15 40 1 41 29 16 MOUNTING HARDWARE SHIP LOOSE 13 19 14 43 42 USE COMPOUND #40365 ON BACK SIDE 37 PN 19146 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 1 39703 BASE EC2K SHORT 1 23 18774 WINCH 1000 03002 1 2 17600PC MAST EC2K 1 24 C6353 WASHER 0.38 FLAT GR8 2 3 39691 MAIN BOOM EC2K 1 25 13576 CAP SCR 0.38-16X1.25 HHGR8 2 26
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12 EC2000 Owner’s Manual Power Rotation Crane Assembly - PN 22601 16 18 17 15 24 23 ? 14 10 15 5 13 3 2 8 14 11 21 28 18 29 17 19 4 22 9 30 35 8 34 20 9 32 6 12 14 33 7 14 25 33 36 17 38 31 39 USE COMPOUND 40 37 1 #40365 ON BACK SIDE 26 27 Mounting Hardware Ship Loose 8 PN 22601 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 1 39688 BASE EC2K POWER 1 22 18777 PIN HITCH 0.63X4.00 W\ LANYARD1 222608PC MAST EC2K POWER ROTATION1 23 C0081 CLAMP 0.50 BLK VINYL 1 3 39691 MAIN BOOM EC2K 1
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Assembly Drawings 13 13 Power Rotation Short Mast Crane Assembly - PN 24906 15 21 24 18 11 17 23 18 14 17 3 2 10 14 35 16 15 22 13 5 34 32 14 33 36 9 14 30 26 29 4 8 33 28 19 17 9 6 31 27 37 8 12 40 5 8 20 7 1 38 39 25 Mounting Hardware Ship Loose USE COMPOUND #40365 ON BACK SIDE PN 24906 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 139696PCBASE EC2K POWER SHORT1 21 18778 PIN HITCH 0.75X6.25 W\ LANYARD1 2 22608PC MAST EC2K POWER ROTATION1 22 18777 PIN HITCH 0.63X4.00 W\ LANYA
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14 EC2000 Owner’s Manual LH Mount Crane Assembly - PN 56658 16 18 17 15 14 24 23 15 14 10 5 13 2 3 8 11 21 28 18 29 17 19 4 22 9 30 35 8 34 20 9 32 6 12 14 33 7 14 25 33 36 17 38 31 39 USE COMPOUND 40 1 37 #40365 ON BACK SIDE 26 27 Mounting Hardware Ship Loose 8 PN 56658 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 1 56659PC BASE EC2K POWER LH MNT1 21 18778 PIN HITCH 0.75X6.25 W\ LANYARD1 2 22608PC MAST EC2K POWER ROTATION1 22 18777 PIN HITCH 0.63X4.00 W\ LANYARD1 3 39691PC MAIN
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Assembly Drawings 15 Control Kit Assembly ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 122925ENCLOSURE 6.00X4.00 MACHINED 1 9 D0561 CAP SCR 0.25-20X0.50 BTNHD SS 2 222927PLATE ELECTRICAL MTG EC2K1100333NUT 0.25-20 HHGR5 NYLOC 2 3 C6072 RELAY BOSCH 20-30 AMP 2 11 D0178 WASHER #10 SAE FLAT ZINC 4 414994CONNECTOR SOCKET TRAILER 6 PIN 1126684 CAP SCR #10-32X0.50 SH 4 522931CIRCUIT BREAKER 12V 20 AMP AUTO RES 1 13 12870 STRAIN RELIEF .38 NPT .08-.24 CABLE 1 623892JUNCTION BLOCK 5/16" 2 P
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16 EC2000 Owner’s Manual
