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Section 3 - Wiring and Installation
DS2100
Digital Controller
PRELIMINARY
INSTALLATION
&
USER'S MANUAL
C7750-001 Rev. A 04/04
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SECTION 3: WIRING AND INSTALLATION DS2100 User's Manual (Preliminary) SECTION 3: WIRING AND INSTALLATION PAGE 3-1
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Errata Sheet DS2100 User's Manual (Preliminary) ERRATA E: PAGE 1 PDF created with pdfFactory Pro trial version www.pdffactory.com
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DS2100 User's Manual (Preliminary) Errata E.1 Introduction This Errata sheet details changes to the preliminary release of the DS2100 Manual. The corrected information for the manual is detailed below. E.2 Changes Page Description Change 1-5 Update to DS2100 Boxcar Reference to Form 757 added to Boxcar for valid ordering numbers. 3-54, 3-74 Error in Encoder connector wiring Clock + & Data + Lines swapped in wiring information diagram Clock - & Data - Lines swapped in wiring
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DS2100 User's Manual (Preliminary) Errata 3.11.5 Motor Encoder Connection The DS2100 encoder input supports a variety of encoders. These include Analogue, SSI, Hiperface and Endat. The connections to the drive for each of these encoder types are given in Table 3.25. Encoder Connector Figure 3.38 Motor Encoder Connector Location - Fixed connector: 15 pin, female Sub-D connector - Mating connector, 15pin male Sub-D 2 - Wiring: cable. 28-18AWG (0.14-0.82mm ) Encoder Type P
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Errata Sheet DS2100 User's Manual (Preliminary) 3.14.5.7 Encoder - Fixed connector: 15 pin, female Sub-D connector - Mating connector, 15pin male Sub-D 2 - Wiring: cable. 28-18AWG (0.14-0.82mm ) Encoder Type Pos Analogue SSI Hiperface Endat J4.1 Shield Shield Shield Shield 15-Pin Sub-D Connector J4.2 - Sine - - Sine - Channel B Plug (male) on cable J4.3 - Cosine - - Cosine - Channel A J4.4 Gnd Supply Gnd Supply Gnd Supply Gnd Supply J4.5 - - Clock - - Clock J4.6 - Channel
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Errata Sheet DS2100 User's Manual (Preliminary) 3.13.1 RS232 Serial Communications Interface The pin assignment enables use of a 9-pin Sub-D cable with all signals connected straight through. Serial Communications Connector (RS232) Figure 3.45 RS232 Connector Location - Fixed connector: 9 pin, female Sub-D connector - Mating connector, 9 pin male Sub-D 2 - Wiring: cable. 28-18AWG (0.14-0.82mm ) Pos. DS2100 Signal Function PC Signal J1.1 - connected to pin 4 DCD input J1
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DS2100 User's Manual (Preliminary) SECTION 3: WIRING AND INSTALLATION TABLE OF CONTENTS SECTION 3: WIRING AND INSTALLATION........................................................................................................3-1 3.1 System Components .........................................................................................................................................3-4 3.1.1 A.C. Mains Power Interface...........................................................................
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SECTION 3: WIRING AND INSTALLATION DS2100 User's Manual (Preliminary) 3.14.3 C Size Power Stage ................................................................................................................................ 3-69 3.14.4 D Size Power Stage ................................................................................................................................ 3-70 3.14.5 Control Card...........................................................................................
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DS2100 User's Manual (Preliminary) SECTION 3: WIRING AND INSTALLATION This section covers the installation, wiring and cabling of the Moog DS2100 Servo-drive series. A pictorial diagram of a single-axis system, with typical components included, is shown in Figure 3.1. Users are directed to read Section 2, Safety Instructions, before proceeding with wiring and installation. WARNING - This equipment must be permanently and reliably connected to Earth and all conductive parts in the IP54 rated enc
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SECTION 3: WIRING AND INSTALLATION DS2100 User's Manual (Preliminary) 3.1.2 A.C. Input Line Protection Details of the recommended Line fuses are given in Section 2 of this manual. Alternatively an AC mains Circuit Breaker (Instantaneous Trip Type) can be used as a protective device provide its ratings are equivalent to the recommended fuses. After a power loss to the servo-drive, the motor will continue running until its stored energy is dissipated through friction alone, or will be stopped by a
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DS2100 User's Manual (Preliminary) SECTION 3: WIRING AND INSTALLATION Figure 3.1 Typical DS2100 System Components (A Size) PAGE 3-6
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SECTION 3: WIRING AND INSTALLATION DS2100 User's Manual (Preliminary) 3.1.4 Serial Set-up Terminal (User-Supplied) An RS-232 interface should be established for individual servo-drive communications, using a PC. The PC can run Moog's WinDrive Windows-based user-interface program. The personal computer using Windrive is a service engineering tool only and must be installed so that use of the key sequences which allow control of the machine functions is accessible to authorised qualified service p
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DS2100 User's Manual (Preliminary) SECTION 3: WIRING AND INSTALLATION 3.1.6 Brushless Servo motors The DS2100 series Servo-drive is compatible with Moog brushless servomotors. Normal connection to the motor requires two cables - a power and a signal cable. The power cable provides three-phase stator power, protective earth and brake connections. The signal cable carries position transducer feedback signals and motor temperature detection connections. 3.1.6.1 Brushless Motor Brake 24V Power Suppl
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SECTION 3: WIRING AND INSTALLATION DS2100 User's Manual (Preliminary) 3.2 Equipment Mounting This section details the mechanical dimensions of the DS2100 chassis, as well as required clearances for cabling etc. The DS2100 is designed to be panel or cabinet mounted. The DS2100 must be mounted in a vertical orientation. The DS2100 must be panel mounted within an enclosure or cabinet that provides a degree of ingress protection against liquids and objects of at least IP54. Such enclosures or cabine
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DS2100 User's Manual (Preliminary) SECTION 3: WIRING AND INSTALLATION Figure 3.2 Typical DS2100 Cable Bend Radius Requirements The DS2100 must be permanently and reliably connected to Earth and all conductive parts in the IP54 rated enclosure or cabinet must be permanently connected to Earth. The impedance between the earth terminal and any accessible part of the enclosure or cabinet should be less than or equal to 0.1 . NOTE - The DS2100 Series Servo-drives are system components that must be i
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SECTION 3: WIRING AND INSTALLATION DS2100 User's Manual (Preliminary) Figure 3.3 DS2100 A Mechanical & Mounting Dimensions PAGE 3-11
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DS2100 User's Manual (Preliminary) SECTION 3: WIRING AND INSTALLATION Figure 3.4 DS2100 A Mechanical & Mounting Dimensions PAGE 3-12
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SECTION 3: WIRING AND INSTALLATION DS2100 User's Manual (Preliminary) Figure 3.5 DS2100 B Mechanical & Mounting Dimensions PAGE 3-13
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DS2100 User's Manual (Preliminary) SECTION 3: WIRING AND INSTALLATION Figure 3.6 DS2100 C Mechanical & Mounting Dimensions PAGE 3-14
