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DOCUMENT No. : IZ*-OMJ0003
OPERATION MANUAL
PRODUCT NAME:
Ionizer
MODEL: IZS30 Series
Read this operation manual carefully to
understand before installation and operation.
Pay extra attention on the clause concerning the
safety.
Keep this operation manual available whenever
necessary.
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Contents 1. Safety instructions.........................................................................................................2 2. How to order...................................................................................................................6 3. Specifications ................................................................................................................7 3-1. Ionizer..............................................................................
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1. Safety instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard by labeling "Caution", "Warning", and "Danger". To ensure safety, be sure to observe ISO4414, JIS B8370and other safety precautions. CAUTION Operator error could result in injury or equipment damage. WARNING Operator error could result in serious injury or loss of life. DANGER In extreme conditions,
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Selection WARNING 1. This product is made for general industry. Contact SMC before use, if you are planning to use for other purposes. 2. Use under specified voltage and temperature. Voltage out of specification may cause malfunction, breakage, electric shock and fire. 3. Use clean compressed air for fluid. The construction of this product is not explosion proof. Do not use fluid such as inflammable gas or explosive gas or use in atmosphere including such a gas. It may resul
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200 200 150 150 (mm) Wiring and piping WARNING 1. Check that power supply capacity is enough and voltage is in specification before piping. 2. Apply type D earthing to prevent electrical shock in accordance with instructions on this operation manual. 3. Be sure to cut off power supply at wiring (inclu/ding connector plug-in/out) . 4. Use special cable for the connection between body and sensor, and disassembly and reconstruction are prohibited. 5. Turn on the p
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product. k. The place where strong high frequency is generated. l. The place where lightning disaster is expected. m. The place where the product is directly exposed to the vibration and impact. n. The situation where the force and weight that causes deformation of the product is applied. 3. Do not use air containing mist or dust. Air containing mist or dust may lower function and shorten maintenance cycle. Mount mist separator and air dryer in front of filter to produce clean compress
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2. How to order Ionizer I Z S 3 0 – 7 8 0 S B Bracket Product name B Mounted I Z S 3 0 Bar type Ionizer Not mounted * For "mounted", two brackets for body end Bar length are attached. 300 300 mm Number of attached bracket for body 780 780 mm middle part is by the bar length. 1260 1260 mm (See below) Power supply cable is 1500 1500 mm attached for all models. Number of bracket 1900 1900 mm Bar length for body middle part 300, 780 * Sensor 1260
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3. Specifications 3-1. Ionizer IZS30 IZS30 IZS30 IZS30 IZS30 Ionizer model -300 -780 -1260 -1500 -1900 Type Bar type Ion generation principle Corona discharge Voltage supply method Pulse DC Discharge output +/-6000V Ion balance *1 +/- 30V or less Fluid Air (Clean dry air) Air supply flow rate *2 20 50 85 110 135 (L/min[ANR]) Purge air Op. pressure Max. 0.7 (MPa) Connection f4 tube size Power supply voltage DC21.6V to 26.4V Sensing DC mode 150mA or less operated Curre
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4. Installation 4-1. Installation of Ionizer body Investigate the places where static problem occurs, or process and parts which generate ESD (Electro static discharge), and carefully consider the required conditions to ensure appropriate static charge elimination before installation. Operating distance and static charge elimination time: See [1. installation distance and static charge elimination time of 6-1.Static charge elimination characteristics (reference) ]. Static charge eli
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4. Adjust angle of the ionizer body to ensure proper static charge elimination, and fix it with detent threads (M5) of brackets. Recommended tightening torque for detent thread: 1.5Nm Fix with detent thread (Fix the other side too) Detent thread 4-2. Installation of surface electric potential sensor In case of using a surface electric potential sensor, install it on the place which can realize the precise sensing in order for the detecting hole to sense the target’s static charg
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3. Peal off the seal attached on the detecting hole of the surface electric potential sensor. Seal 4. Direct the surface electric potential sensor to the target’s static charge as adjusting the angle, and fix the detent thread (M5) of bracket. Recommended tightening torque for detent thread : 1.5 Nm 4-3. Connection of cable 1. Insert the modular plug of power supply cable ZS30-CP into the modular jack for indicating [power] on the ionizer body. A lever will snap when the mod
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2. Arrange lead wires in accordance with the wiring table. The unused wires should be cut short or covered with vinyl tape without pealing the coat to prevent them from coming contact with other wires. See [4-4. Connection circuit ]. Wiring table for power supply cable IZS30-CP Pin Lead wire Description Function color 1 Brown DC21.6 to 26.4V Power supply DC + 24 V 2 Blue GND Power supply 0V. Be sure to apply class D grounding. 3 Green NC 4 Stop signal of static charge
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2. Arrange lead wires in accordance with the wiring table. The unused wires should be cut short or covered with vinyl tape without pealing the coat to prevent them from coming contact with other wires. See [4-4. Connection circuit ]. Wiring table for power supply cable IZS30-CP Pin Lead wire Description Function color 1 Brown DC21.6 to 26.4V Power supply DC + 24 V 2 Blue GND Power supply 0V. Be sure to apply class D grounding. 3 Green NC 4 Stop signal of static charge
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4. Insert the modular plug on the other side of sensor cable IZS30-CS into the modular jack of the electric potential sensor. If the modular plug is properly inserted and locked, a lever clicks to notify it’s locked. Fix cables with a tie wrap or other measures in the vicinity of connection not to apply compulsive force to the modular jack and plug. Modular plug
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4-4. Connection circuit Ionizer POWER connector Ionizer INPUT 1.DC+24V Brown Power supply 2.GND Blue DC21.6 to 26.4V GND 24V F.G PLC 4.Stop signal of 6.8k OUTPUT charge elimination(Gray) 1"243 "! # $ % & ’)( * + or INPUT 5.Signal for abnormal OUTPUT high voltage White "! # $ ,-& ’ .0/ / * + 6.Signal for abnormal sensing Orange "! # $ ,-& ’ .0/ / * + 8.Signal f
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5. Function description 5-1. Operation mode Three operation modes are available in IZS30. Use these modes depending on applications and operating conditions. Op. mode Operation Features Precautions If surface electric potential sensor Can shorten static charge cannot tell the target’s static charge After surface electric elimination time. as indicated below, proper static potential sensor detects Decide if there is target’s static charge elimination might not be polarity and electri
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5-2. Output signal Signal type Function Signal for static charge elimination completion Output when static charge elimination is completed, or no target’s static charge exists. (When surface electric potential sensor is used) Output when any discharge probe gets shorted with other discharge Abnormal high voltage probes or housing. Output when detecting hole of surface electric potential sensor is clogged Abnormal sensing with foreign substances, or sector doesn’t rotate properly
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6. Selection and setting of equipment 6-1. Sensing DC mode 1. selection of bar length Select the length applicable to work size base on [2. static charge elimination area of 7-1. static charge elimination characteristics (reference)] 2. Installation of ionizer body Installation of ionizer body: Install within 200mm to 2000mm from the target’s static charge See data of [1. Installation distance and static charge elimination time of 7-1. static charge elimination characteristics (refere
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7. Technical data 7-1. Static charge elimination characteristics (reference 1. Installation distance and static charge elimination time Installation distance and static charge elimination time (W/O air purge) Operation frequency (w/o sensor)33Hz W/O sensor With sensor
Target’s static charge work Charged plate dimensions:150×150mm Capacity:20 @ F Mean.Cond.:Sta
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2. Static charge elimination area Ionizer depth direction Air purge : N/A Surface potential Sensor : N/A Op. Frequency: 33Hz Ionizer depth direction -Installed position of target’s static charge mm H E H E E G E G0E E E E E G0E E G E H E E H E F F F F F F I I I I I E Target’s work of static charge Charged plate dimensions: 150×150mm Capacity:20 @ F Meas. Cond.: static elimination time 3kV0.3kV F E G0E E J0KMLON J0KMLON J0KMLON J0KMLON PQKMJON P
