Summary of the content on the page No. 1
Teile und Zubehör - Einbauanleitung
F 53 0054 EVA
Xenon-Licht mit automatischer Leuchtweitenregulierung
für BMW X5 (E53) LHD
Fachkenntnisse sind Voraussetzung.
BMW Parts and Accessories – Installation Instruction
Xenon lights with automatic headlight adjustment control system
for the BMW X5 (E53), LHD
Instructions de montage des pièces et des accessoires BMW
Eclairage au xénon avec réglage automatique de la portée des phares
pour BMW X5 (E53) à direction à gauche
BMW Onderdelen en accessoires –
Summary of the content on the page No. 2
Inhalt Seite 1 Wichtige Hinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 2 Einbau . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 3 Stromlaufplan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Contents Page 1 Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Summary of the content on the page No. 3
1. Important information (Only for use within the BMW dealer organisation.) Installation time approx. 7.5 hours. The installation times may differ depending on the condition of the car and the equipment in it. This retrofit system may only be installed with a headlight cleaning system. All servicing, repair, installation and adjustment work on cars is conducted on your own responsibility. All work is to be completed using the latest BMW – Repair instructions, – Circuit diagrams, – Service manual
Summary of the content on the page No. 4
Tools and equipment required Philips screwdriver Straight slot screwdriver Sockets, sizes 8 mm and 10 mm Ring spanner, size 10 mm Open-ended spanner, size 9 mm Torque wrench 1/2 inch reversible ratchet 1/2 inch extension 1/2 inch sockets, sizes 16 mm, 17 mm and 19 mm 1/4 inch reversible ratchet 1/4 inch extension 1/4 inch sockets, sizes 7 mm, 8 mm and 10 mm Angle cutter Crimping pliers Anti-corrosive paint Drill with drill bits Torch 1-4/EN
Summary of the content on the page No. 5
2. Installation Contents .................................................................................................................................Page 2.1 Preparation ............................................................................................................................. 2-6 2.2 To install the level sensor at the front right .............................................................................. 2-7 2.3 To install the level sensor at the rear right............
Summary of the content on the page No. 6
2.1 Preparation Print out the error memory. Disconnect the battery. Remove the door sill strips on the right-hand side. Remove the bottom A pillar trim on the right-hand side. Remove the glove box. Remove the footwell trim on the right-hand side. Remove the air guide in front of the module holder. Remove the B pillar trims on the right-hand side. Remove the front passenger seat. Remove the cable covers in the right-hand sill area. Remove the backrest side section on the right-hand side and the r
Summary of the content on the page No. 7
Fold out folded page 2-33. All lock nuts are to be replaced. All tightening torque values are to be taken from the current repair instructions and must be observed at all times. 2.2 To install the level sensor at the front right Cars with an air suspension front axle already have a level sensor.This is to be replaced with the level sensor supplied with the parts kit. A Only for cars without an air suspension front axle. Mounting points for the level sensor at the front right: The holder with th
Summary of the content on the page No. 8
Only for cars with an air suspension front axle. G Disconnect the connection plug from the level sensor (12). Undo the nut SW 10 mm (20) and release the control rod (18). Undo the nut SW 10 mm (16) and remove the holder (14) with the level sensor (12). Replace the level sensor fitted in the car with the level sensor supplied with the parts kit. See the position of the threaded sleeve (see magnified view). The installation work is to be completed using new lock nuts SW 10 mm (16 and 20), in rever
Summary of the content on the page No. 9
A B 2 5 1 4 6 7 3 F 53 0055 EVA F 53 0056 EVA C D 4 10 1 9 6 8 11 3 F 53 0057 EVA F 53 0058 EVA E F 15 13 10 F 53 0059 EVA F 53 0060 EVA 14 12 G 16 14 20 12 17 19 18 F 53 0061 EVA 11 2-33
Summary of the content on the page No. 10
2.4 Connection overview of the xenon wiring harness (ECE cars only) Fold out folded page 2-43 Item Description Cable colour Connection location in the car Abbreviation / Slot A 26-pin plug (Bordeaux) - Con. mod. for autom. headlight adjust. cont. sys. X991 B1 Triple joint connector - Connector box behind the glove box X10466* B2 Joint connector contact white/red/yellow K-bus connector behind the glove box X10116 C1 Triple joint connector - Connector box behind the glove box X1608* C2 Joint conn
Summary of the content on the page No. 11
ECE A K1 K K2 K3 J
Summary of the content on the page No. 12
G B2 B1 C1 C2 DE F H I1 I2 I3 I F 53 0062 EVA 2-43
Summary of the content on the page No. 13
2.5 To install the xenon wiring harness (ECE cars only) The xenon wiring harness is to be secured using cable ties. Ensure that cables and other lines are not kinked or damaged when they are being installed in the car and that they do not impair the freedom of movement of other components. If the specified pins or chambers are already in use, bridges, double crimps or parallel end stops are to be used. Fold out folded page 2-77. A Overview of connection points Branch A (X991, 26-pin plug, Bordea
Summary of the content on the page No. 14
D Disconnect the 54-pin black plug X10117 (5) from the light module (6) on the A pillar on the passenger side and take the plug strip off the casing. Lay branches D and E, yellow/red and blue/red cables, to there. Connect branch D, yellow/red cable, to slot 27 of the 54-pin plug X10117 (5). Connect branch E, blue/red cable, to the blue/red cable from slot 25 of the 54-pin plug X10117 (5) using a double mini connector from the parts kit (7). Ensure that the casing and plug strip can be assembled
Summary of the content on the page No. 15
F Lay branches I1 to I3 (grey/white, grey/brown and grey/green cables) forwards a little on the rear axle, secure them to the cable holder (8) and lay them to the level sensor (9). Only for cars without a level control system: Connect cables I1 to I3 on the xenon wiring harness as follows: Connect branch I1, grey/white cable, to slot 2 of the black 6-pin plug X1451 (I). Connect branch I2, grey/brown cable, to slot 3 of the black 6-pin plug X1451 (I). Connect branch I3, grey/green cable, to slot
Summary of the content on the page No. 16
Disconnect the 42-pin blue plug X1170 (15) from the ABS/DSC control module, release the plug strip, remove the blind stopper from slot 18 and connect branch J, yellow/white cable, to slot 18. Engage the plug strip, connect the 42-pin blue plug X1170 (15) to the ABS/DSC control module and secure it. J Lay branches K1 to K3, black/white, black/grey and black/green cables, through the additional passage hole in the right front bulkhead grommet near the electrics box and then through the grommet (16
Summary of the content on the page No. 17
A B J-K3 D,E A K1-K3 F,G I1-I3 1 B1-C2 A H 2 B1-C2 D-I3 J F 53 0063 EVA F 53 0064 EVA ECE K 18 K1-K3 K 17 F 53 0073 EVA J I 16 J K1-K3 15 F 53 0072 EVA F 53 0071 EVA
Summary of the content on the page No. 18
C D C2 5 6 F,G B2 4 D 7 3 E 2 F 53 0065 EVA F 53 0066 EVA C1 I1-I3 B1 E I1-I3 E F 53 0067 EVA F 8 H I1-I3 I F 53 0054 EVA 9 F 53 0068 EVA H G 10 13 11 12 J 10 14 J J 12 12 J 11 F 53 0070 EVA F 53 0090 EVA 2-77
Summary of the content on the page No. 19
2.6 Connection overview of the xenon wiring harness (ECE cars only) Fold out folded page 2-95 Item Description Cable colour Connection location in the car Abbreviation / Slot A 26-pin plug (Bordeaux) - Con. mod. for autom. headlight adjust. cont. sys. X991 B1 Triple joint connector - Connector box behind the glove box X10466* B2 Joint connector contact white/red/yellow K-bus connector behind the glove box X10116 C1 Triple joint connector - Connector box behind the glove box X1608* C2 Joint conn
Summary of the content on the page No. 20
Branch E (marked "**") is to be connected to the cable in the car using a double connector. Branch I (marked "***") is to be connected to plug X1310S at the rear left of the boot on cars with optional equipment wiring harness from level 2. See section 2.7-G. The components marked ”*” are only used for this retrofit kit, all other components refer to the application of the BMW dealer organisation. 2-82/EN
