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DUST COLLECTOR
MODEL G1028Z/G1029
INSTRUCTION MANUAL
COPYRIGHT © 1991 BY GRIZZLY IMPORTS, INC.REG # TX 3170576
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC.
REVISED FEBRUARY, 2002. PRINTED IN TAIWAN
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WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of w
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Table Of Contents PAGE 1. SAFETY SAFETY INSTRUCTIONS FOR POWER TOOLS ..................................................2 ADDITIONAL SAFETY INSTRUCTIONS FOR DUST COLLECTORS....................4 2. CIRCUIT REQUIREMENTS G1028Z ....................................................................................................................5 G1029 ......................................................................................................................5 GROUNDING ......................
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SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. I
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Safety Instructions For Power Tools Cont. 15. DO NOT OVER-REACH. Keep proper 9. USE PROPER EXTENSION CORD. footing and balance at all times. Make sure your extension cord is in good condition. Conductor size should be in 16. REDUCE THE RISK OF UNINTENTION- accordance with the chart below. The AL STARTING. On machines with mag- amperage rating should be listed on the netic contact starting switches there is a motor or tool nameplate. An undersized risk of starting if the machine is bumped or cord
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Additional Safety Instructions For The Dust Collector 1. THIS DUST COLLECTOR IS TO BE USED 5. DO NOT ALLOW STEEL TO STRIKE FOR WOOD DUST COLLECTION ONLY. AGAINST STEEL WHICH MAY PRODUCE Do not use this dust collector to pick up liq- A SPARK. Sparks can smolder in wood uids and metal scrap including, but not lim- dust for a long time before fire or flame is ited to, nails and filings. Metallic debris will detected. If metal contacts metal during contact the spinning impeller and could operation,
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SECTION 2: CIRCUIT REQUIREMENTS G1028Z Wiring G1029 Wiring The G1028Z Dust Collector is pre-wired for 110V, The G1029 Dust Collector is pre-wired for 220V. but can be rewired for 220V. Refer to the wiring diagram included with this manual for instruction. A plug is not provided with the G1029. Refer to Do not attempt to rewire the motor if the diagram Figure 1 for recommended 220V receptacle. is missing. Contact the appropriate service center for more information. Circuit Breaker: The 2 H.P. mo
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Grounding Extension Cords In the event of an electrical short, grounding pro- We do not recommend the use of extension cords vides electric current a path of least resistance to with 220V equipment. Instead, arrange the place- reduce the risk of electrical shock. This tool is ment of your equipment and the installed wiring to equipped with an electric cord having an equip- eliminate the need for extension cords. Should ment-grounding conductor which must be proper- the situation be necessary to
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SECTION 3: INTRODUCTION Most important, we stand behind our machines. If Commentary you have any service questions or parts requests, please call or write us at the location listed below. Grizzly Industrial, Inc. Grizzly Industrial, Inc. is proud to offer the Model 1203 Lycoming Mall Circle G1028Z/G1029 Dust Collector. These dust col- Muncy, PA 17756 lectors are a part of Grizzly’s growing family of Phone: (570) 546-9663 fine machinery. When used according to the Fax: (800) 438-5901 guidelines s
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Unpacking Piece Inventory After all the parts have been removed from the The Model G1028Z/G1029 Dust Collector is carton, you should have: shipped from the manufacturer in a carefully • Collector Body Assembly packed carton. If you discover the machine is • Base damaged after you’ve signed for delivery, please • “Y” Inlet call Customer Service immediately for advice. • Collection/Filter Bags • Lower Support Brackets (2) Save the containers and all packing materials for • Casters (4) possible in
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Clean Up Site Considerations The unpainted surfaces are coated with a waxy oil FLOOR LOAD to protect them from corrosion during shipment. Your Model G1028Z/G1029 represents a moder- Remove this protective coating with a solvent ate weight load in an average footprint. Most com- cleaner or citrus-based degreaser such as mercial or home shop floors should be sufficient Grizzly’s G7895 Degreaser. Avoid chlorine-based to carry the weight of the Model G1028Z/G1029. solvents as they may damage painted
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SECTION 4: ASSEMBLY Beginning Assembly Base Position the base plate upside down and locate the casters so they are within easy reach. Mount Disconnect power to the the casters to the base plate using sixteen (16) machine when perform- 5 1 ⁄16"-18 x ⁄2" hex bolts provided. See Figure 2. ing any maintenance, assembly or adjust- ments. Failure to do this may result in serious personal injury. Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back. Wear safety glasse
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Collector Body Outlet The collector body includes the fan assembly, The outlet can now be attached to the main col- switch, and motor which are preassembled at the lector body. Insert the rubber gasket between factory. Set the collector body on top of the base the collector and lower outlet flange and secure 5 1 plate so the intake portion is near the edge of the using eight (8) ⁄16"-18 x ⁄2" hex bolts provided. base plate and the bolt holes are lined up as See Figure 4. shown in Figure 3. Secur
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Support Brackets Collector There are two lower collector support brackets The collector attaches to each support bracket. and one upper bag support bracket. Attach the The inside of the collector is funnel shaped and collector brackets to the top edge of the base directs the air around in a cyclone motion. Make 5 1 plate using four (4) ⁄16"-18 x ⁄2" hex bolts provid- sure that the inside taper (funnel) is faced down- ed, as shown in Figure 5. ward and the collector inlet faces toward the col- le
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Flex Hose Bags Slip a loosened hose clamp over each end of the 1. Hook the top loop of the filter bag over the flex-hose and slide one end of the flex-hose over support bracket as shown in Figure 8. the outlet flange. Slide the other end of the flex- hose onto the collector. Tighten each hose clamp until snug as shown in Figure 7. Figure 8. Attaching filter bag. 2. Slip the top collection bag over the top edge Figure 7. Attaching flex hose. of the collector and pull the strap tight to secure the
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3. Slip the steel band around the bag and tight- Inlet en down as shown in Figure 10. Press the “Y” inlet onto the inlet cover flange as shown in Figure 11. The inlet is secured to the collector body by a press-on fit. Figure 10. Tightening steel band. 4. Slip the bottom collection bag over the bot- tom edge of the collector and pull the strap tight to secure the bag. Figure 11. Installing “Y” inlet. 5. Place the steel band with the quick clamp over the bag and clamp on the tightest notch possib
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SECTION 5: Designing The System General Material Selection You have many choices regarding main line and The Model G1028Z/G1029 can be operated as branch line duct material. In most commercial either a stationary or a mobile unit. There are workshops, the main line and branch lines are advantages and disadvantages to both set-ups. usually metal duct. Flexible hose is then used to The advantage of the mobile system is eliminat- connect each machine to the branch lines. In the ing the cost of many
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There are also many kinds of pure plastic flexible System Grounding hose, such as non-perforated drainage type hose and dryer vent hose. Drainage type hose, while being economical, does not quite have the flexi- Since plastic hose is abundant, relatively inexpen- bility required for dust collection. The inside of the sive, easily assembled and air tight, it is a very duct is also deeply corrugated and can increase popular material for conveying dust from wood- the static pressure loss by as much
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Be sure that you extend the bare copper wire We also recommend wrapping the outside of all down all branches of the system. Do not forget to plastic ducts with bare copper wire to ground the connect the wires to each other with wire nuts outside of the system against static electrical build when two branches meet at a “Y” or “T” connec- up. Wire connections at Y’s and T’s should be tion. made with wire nuts. Ensure that the entire system is grounded. If Attach the bare ground wire to each statio
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The best way to plan your new system is to draw Design Suggestions a bird’s eye view (as shown in of your Figure 14) shop and sketch the following: When designing a successful dust collection sys- 1. Your desired location of the dust collector, tem, planning is the most important step. Before usually in a corner or along a wall. you set out to run the first section of duct, consid- er these general guidelines for an efficient sys- 2. The location of each machine in the system. tem: 3. The locati
