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200 SERIES UPRIGHT DOOR DISHMACHINES
TECHNICAL MANUAL
INSTALLATION MANUAL FOR EXPORT UNITS
SERVICE MANUAL FOR DOMESTIC UNITS
ELECTRICALLY HEATED MODELS:
200
200B
200LT
STEAM HEATED MODELS:
200S
Jackson MSC, LLC.
P.O. BOX 1060
HWY. 25E
BARBOURVILLE, KY. 40906
PHONE (606) 523-9795
April 19, 2007
FAX (606) 523-9196
P/N 7610-100-45-00 (Revision E)
www.jacksonmsc.com
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REVISION MADE APPLICABLE REVISION DETAILS DATE BY ECN C 10-30-2000 MAW 5709 Update to current design. D 01-12-2004 MAW 6946 Added 200S model. Changed thermostat bracket from 05700-011-73-72 to 05700-011- 81-64. Change rinse thermostat from 05930-12-71-29 to 05930- 510-03-79. Delete thermostat mounting bracket and decal from E 02-10-2006 MAW 7006, 7231 booster tank assembly. Added False Panel Kit Option. Added ser- vice procedures section including the solenoid valve, vacuum breaker, and rinse t
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NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL 200 NB 200 = Electrically heated, high temp, hot water sanitizing, no rinse booster, door-type dish- machine 200B = Electrically heated, high temp, hot water sanitizing, with booster heater, door-type dish- machine 200 LT = Electrically heated, low temp, chemical sanitizing, no rinse booster, door-type dish- machine 200 S = Steam heated, high temp, hot water sanitizing, door-type dishmachine Model:
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TABLE OF CONTENTS SECTION DESCRIPTION PAGE I. SPECIFICATIONS Operating Capacities 2 Dimensions 3 Table Dimensions 4 II. INSTALLATION/OPERATION INSTRUCTIONS Installation Instructions 6 Electrical Installation Instructions 7 Detergent Control 8 Operation Instructions 9 III. PREVENTATIVE MAINTENANCE 12 IV. TROUBLESHOOTING SECTION 14 V. SERVICE PROCEDURES Solenoid Valve Replacement Kit 17 Vacuum Breaker Replacement Kit 21 Rinse Thermostat Replacement Kit 23 VI. DRAWING/PARTS SECTION Control Box Asse
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SECTION 1: SPECIFICATION INFORMATION 1
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SECTION 1: SPECIFICATION INFORMATION OPERATING CAPACITIES PERFORMANCE/CAPABILITIES ELECTRICAL REQUIREMENTS OPERATING CAPACITY (RACKS/HOUR) WASH PUMP MOTOR HP 1 RACKS PER HOUR 57 DISHES PER HOUR 1425 NOTE: Typical Electrical Circuit is based upon (1) 125% of GLASSES PER HOUR 1425 the full amperage load of the machine and (2) typical fixed- trip circuit breaker sizes as listed in the NEC 2002 Edition. OPERATING CYCLE (SECONDS) Local codes may require more stringent protection than what is displaye
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SECTION 1: SPECIFICATION INFORMATION DIMENSIONS LEGEND: C- Electrical connection A- Drain 1 1/2” NPT D- Standard wall clearance, with dish table 4” B- Water inlet 3/4” NPT E- Model 200B booster tank location D C C A 16 1/8” D 40.9 cm 3 1/2” 32” TOP VIEW CORNER CONVERSION TOP VIEW 30” FRONT 76.2 cm 3 3/4” 25 1/4” 9.5 cm (64.1 cm) 25 1/4” 64.1 cm 15 1/2” 39.4cm 21 1/8” 75 1/2” 17 3/4” 53.6 cm 191.7 cm 45.1 cm 21 1/8” 64” 53.7 cm 56 3/4” 162.6 cm 144.1 cm 25 1/2” 25 5/16” 64.7cm 64.3 cm E 34” 86.4
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SECTION 1: SPECIFICATION INFORMATION TABLE DIMENSIONS 4” (10.2 cm) MINIMUM TABLE DIMENSIONS CORNER INSTALLATION 20 1/2” (52.1 cm) 2 1/2” (6.4 cm) OPENING 4” (10.2 cm) 25 1/4” (64.1 cm) MINIMUM 3/4” (1.9 cm) 1 1/2” (3.81 cm) ROLL TABLE DIMENSIONS 20 1/2” CONNECTION TO DISHMACHINE (52.1 cm) 4” (10.2 cm) MINIMUM TABLE DIMENSIONS 25 1/4” (64.1 cm) STRAIGHT THROUGH INSTALLATION 200 Series Technical Manual 7610-100-45-00 Rev. E (02/10/2006) 4 25 1/4” (64.1 cm) 20 1/2” (52.1 cm) 2 1/2” OPENING (6.4
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS 5
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi- cator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undam- aged condition. However, rough handling by carriers or o
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS (CONTINUED) Mount all dispensing equipment at back of machine or on adjacent wall. Do not mount equipment on top or front of machine. A fuse block is provided and located at the rear of the control box for electrical power connec- tion and will provide line voltage (208/230V) during sixty (60) second time cycle. Properly rated fuses must be installed into fuse block for power connection. Install dispensing equipment power l
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficient your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment spe- cialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll understand what they are talking about. First, you must unde
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. The pan strainers and pump suction strainer are in place and are clean. 2. The overflow tube and o-ring are installed. 3. That the wash and rinse arm assemblies are secured into place and that their endcaps are tight. The wash and rinse arm assemblies should rotate freely. POWER UP: To energize the unit, turn on the power at the service br
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS (CONTINUED) SHUTDOWN AND CLEANING: Secure steam flow to the machine in accordance with applicable codes and procedures. Steam flow must be secured prior to cleaning the inside of the machine. At the end of the workday, close the doors. When the unit com- pletes the cycle, turn the power switch to the OFF position and open the doors. Manually remove the drain stopper from the tub and allow the tub to drain (NOTE: the wash tank
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SECTION 3: PREVENTATIVE MAINTENANCE 11
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SECTION 3: PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY. Performing main- tenance on your dishmachine may void your warranty if it is still in effect, so
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SECTION 4: TROUBLESHOOTING SECTION 13
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SECTION 4: TROUBLESHOOTING SECTION COMMON PROBLEMS WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified ser- vice technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. Problem: Dishmachine will not run. No power to the unit. 1. Service breaker tripped. Reset breaker. If breaker trips again, immediately contact an electrician. 2. Incoming
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SECTION 4: TROUBLESHOOTING SECTION COMMON PROBLEMS WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified ser- vice technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. Problem: Water temperature is less than required. 1. Low incoming water temperature. Compare to data plate. 2. No power to heater. Check wiring, replace if necessary. 3. T
