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DishDrawer
Models
DD601v2 DD601Iv2
DS601v2 DS601Iv2
599039
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Contents 1.0 SERVICE REQUIREMENTS 1 1.1 Health & Safety 1 1.2 Specialised Tools 3 2.0 DIMENSIONS & SPECIFICATIONS 4 3.0 TECHNICAL OVERVIEW 5 3.1 Electronics 5 3.2 Motor 5 3.3 Cabinet 5 3.4 Filling 6 3.5 Dispensing Detergent 7 3.6 Lid Seal 7 3.7 Wash Cycle 8 3.8 Heating 8 3.9 Filter Plate 9 3.10 Drain Cycle 9 3.11 Drying Cycle 10 3.12 Deflating 10 3.13 Lockring Nut 10 3.14 Wiring Cover 11 4.0 DIAGNOSTICS 12 4.1 Setup & Diagnostics 12 4.2 Fault Modes 12 4.3 Diagnostic Modes 13 4.4 Diagnostics Quic
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6.0 SERVICE PROCEDURES 34 6.1 Drawer Front Removal 34 6.2 Handle and LCD Display Removal 34 6.3 Drying Fan Removal 34 6.4 Detergent Dispenser 35 6.5 Electronic Controller 35 6.6 Top Kick Strip Removal 35 6.7 Lower Kick Strip Removal 36 6.8 Wiring Cover Removal 36 6.9 Filter Plate Removal 36 6.10 Rotor Assembly Removal 36 6.11 Tub Removal 37 6.12 Locking Ring, Element Plate & Motor Assembly Removal 37 6.13 Lid Assembly Removal 38 6.14 Lid Seal Replacement 38 6.15 Slide Runner Replacement 39 6.16
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1.0 SERVICE REQUIREMENTS 1.1 Health & Safety Note: When servicing the dishdrawer, health and safety issues must be considered at all times. Specific safety issues are listed below with their appropriate icon. These are illustrated throughout the service information to remind service people of the issues. 1.1.1 Electrical Safety Ensure the mains power has been disconnected before servicing the DishDrawer. If the mains supply is required to be on to service the DishDrawer, make sure it is turned
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1.1.6 Insulation Test Megger test to check insulation. Warning: Short together the phase and neutral pins on the plug so as not to damage any electronic circuitry. 1.1.7 Solvent and Excessive Heat Damage Plastic surfaces can be damaged by solvents and excessive heat. 1.1.8 Sheet Metal Edges When working around cut sheet metal edges use appropriate gloves or protection to eliminate the chance of receiving a laceration. 1.1.9 Diagnostics While in diagnostics some safety devices are bypassed. Ens
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1.2 Specialised Tools For servicing this product Specialised tools are required. 1.2.1 Static Strap: To be used as ESD protection when replacing or handling electronic components. 1.2.2 Down Load Pen Connection: P/N 425930C. To be used to retrieve data from the electronic controller along with the diagnostic program on your laptop. 1.2.3 Down Load Serial Connection: P/N 425376C. To be used to retrieve and download data from the electronic controller along with the diagnostic program on your lapt
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2.0 DIMENSIONS & SPECIFICATIONS Product Size (mm) Minimum Cavity Size Height 817-877mm 820-880mm Width 595mm 600mm Depth 570mm 580mm Drawer Open (incl cab) 1080mm Electrical 230-240V AC 50Hz 10amp max. Specifications Lid Seal 30-40 Kpa Detergent 24 volt dc P/N525878 Dispenser 70 ± 5 Ohms Exhaust Valve 12 Volt ac P/N525675 5 grams P/N525415 70 ± 5 Ohms 10 grams 15 grams Lid Seal Air Pump 5 Volt ac 5 gram pre-rinse P/N525430 16 ± 2 Ohms Rinse Aid 24 Volt dc Water Inlet Valves Dispenser 24Volt
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3.0 TECHNICAL OVERVIEW 3.1 Electronics The DD601 electronic controller has two separate micro controllers on the main printed circuit board. One is for motor control and output switching and the other is for controlling interface and console functions. The user interface comprises a printed circuit board for front controls and a touch switch panel for internal controls. The electronics can connect to a computer service tool via a serial communications port for fault finding and product informa
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The tub extends 510mm out of the cabinet by travelling along two rigidly attached slides on either side of the tub. 3.3.2 Drawer Fronts Prefinished drawer fronts are formed from a prepainted blank of steel. The drawer fronts are attached to the tub by means of formed hooks and two pins which are inserted through either side of the tub. On the integrated model, the front panel supplied on each drawer is the mounting panel for the joinery finished drawer front. The joinery finished drawer front i
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3.5 Dispensing Detergent The dispenser is mounted in the front wall of the wash tub. The detergent dispenser consists of two detergent chambers, one for pre wash and the other for the main wash. The detergent dispenser door is opened manually for detergent loading and then manually closed ready for the detergent to be transported to the wash tub by the inlet water. To enable each detergent chamber to be dispensed separately, an inlet water diverter valve controlled by the electronics is necessa
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3.7 Wash Cycle 3.7.1 Tub The tub is the main cavity where all the wash activity occurs. The tub is a plastic recepticle which has a wash pump and sprayarm at the base. The tub also has guide vanes around its walls which direct falling water from the wash cycle in a clockwise direction around the filter plate. This clears the filter plate of food particles into the sump where they can be trapped or pumped out during the drain cycle. 3.7.2 Rotor The rotor is a four pole permanent magnet rotor w
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3.8.4 Overheating Control The heater plate is only activated during the wash cycles. It is not used for drying. The temperature is maintained by the thermistor. The element circuit is continuously monitored by the electronic controller and will switch a fail safe relay if a fault is detected in the heater circuit. The element is thermally monitored by the thermistor on the element through the electronic controller. 3.9 Filter Plate The filter plate is a stainless steel disk which lies below th
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3.11 Drying Cycle Immediately after water from the final hot rinse has been drained from the tub, the drying system begins operation. The fan draws air through the tub, where it absorbs water from the dishload. The moisture laden air is then mixed with a larger quantity of ambient air (from the kitchen), to minimise the amount of vapour visible when exiting from the drawer front. The fan runs continuously during the drying cycle and will restart if the tub is opened and closed again. After the
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3.14 Wiring Cover The wiring cover protects the customer from the 240V mains supply which passes over the link assembly and under the lockring to the front of the tub. It also serves to protect the motor assembly, drain and fill hoses from damage when opening and closing drawers. The wiring cover acts as a cosmetic part of the product. - 11 -
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4.0 DIAGNOSTICS 4.1 Setup & Diagnostics The DishDrawer comes with comprehensive fault codes and built in diagnostics, to save the user & service person time and worry, if the dishwasher ever exhibits a fault. 4.2 Fault Modes The faults are displayed in the LCD as one of 8 F (fatal) faults or one of 3 U (user) faults. A Fatal fault will usually require the assistance of a qualified service person, while many User a faults are simply blockages or installation errors, easily fixed by the user.
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4.3 Diagnostic Modes 4.3.1 Temperature Display Mode During a wash cycle, the current water temperature can be displayed on the LCD instead of the time remaining. To enter temperature display mode, start a wash cycle as normal. Initiate a keylock by pushing and holding the Keylock button for 4 seconds. Once in keylock mode push and hold Start/Pause for 8 seconds to enter temperature display mode. The temperature is now displayed and the MIN symbol is switched off. Keylock mode can now be exi
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4.3.5. Water Pressure Set Up The DishDrawer can be set to either High(Standard) or Low inlet water pressure. The LCD displays the current water pressure setting. If “HP” is displayed then the setting is High Pressure. If “LP” is displayed then the setting is Low Pressure. Low pressure is generally less than 50kPa or equivalent to that supplied by a ceiling tank. Push the Start/Pause button to alternate between HP and LP. Integrated: A high beep is sounded when changing the HP, and a l
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4.3.9 Clearing Fault Logs To Clear the current Fault press the Keylock button until a beep is sounded. This action moves the Current Fault into the Previous Fault while clearing the Current Fault. To Clear the Previous Fault press Keylock once more until the beep is sounded. Warning: Once a fault has been cleared it is permanently removed from Memory and cannot be recovered. Press Power to advance to the next mode. 4.3.10 Show Off Mode This mode initiates a shop show off display and operation
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LCD Heavy Norm Fast Deli Hardware Output ------------------------------------------------------------------------------------------- EU Off Off Off On Exhaust Valve FU Off Off On Off Fill Water Valve dd Off Off On On Detergent Diverter Valve LS Off On Off Off Lid Seal Pump rd Off On Off On Rinse Aid Dispenser (dispenses current setting) P1 Off On On Off Motor Wash direction (2300-2850 rpm) P2 Off On On On Motor Drain direction (4200 rpm) dF On Off Off Off DC drying fan (On
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Cycle Count Retrieval To display the cycle count on the LCD screen, Pause the dishwasher while running a Continuous Cycle. The two bytes of the cycle count will be displayed alternately, in syncronisation with the changing backlight. The Low byte is displayed when the backlight is Green. The High byte is displayed when the backlight is Orange. To calculate the Total diswasher cycle count use the formula below..... Cycle_Count = ((200 x High_byte) + Low_byte). Eg. Low_byte = 156 High_byte =
