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P200E Shuttle & RAPS200E
Airpot/Shuttle Brewer Series
Operation and Instruction Manual
Table of Contents
Installation and Start-up ......................................1-2
Operation ............................................................3
Installation
Adjustments ..........................................................4-5
! WARNING: ELECTRIC SHOCK HAZARD!
Cleaning ..........................................................5-6
INSTALLATION OF THIS APPLIANCE SHOULD BE PERFORMED BY
Service
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Installation (con't.) Electric hook-up 1) The electric ratings for your brewer are printed on its nameplate. Typical electric ratings are: 120V, 1.65 kW, 15 Amp, 1 phase. 2) The brewer should be connected to its own circuit with a fused disconnect switch or a circuit breaker near the brewer. 3) Electrical connection is made with power cord with NEMA 5-15P grounded plug (supplied) to 120V, 15 Amp wall socket. Certain models may be equipped with a NEMA 5-20P cordset and plug. WARNING WARNING E
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Operation CAUTION: HOT LIQUID HAZARD WATER USED FOR BREWING COFFEE IS VERY HOT. USE CAUTION WHEN BREWING, POURING, OR TRANSPORTING COFFEE. ACCIDENTAL SPILLS MAY RESULT IN SEVERE BURNS. 1) Place an empty, warm Shuttle under the brew head. Turn on the warmer once a Shuttle is in place, or place an empty 1.9L to 3.0L airpot under the brewing head. Choose one size airpot to minimize risk of brewing too large of volume in smaller container. 2) Remove the brew basket and line it with a paper fil
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Adjustments WARNING: ELECTRIC SHOCK HAZARD ! DANGEROUS ELECTRIC VOLTAGES ARE PRESENT NEAR ADJUSTABLE COMPONENTS. ALL ADJUSTMENTS SHOULD BE PERFORMED BY QUALIFIED SERVICE PERSONNEL ONLY. All adjustable components are located under the top cover. To access these parts: 1) Unplug the brewer. 2) Remove the screw fastening the top cover. Remove the top cover. Brew Volume Adjustment The brew volume of the P200/RAPS200 brewer is controlled by its timer. The batch size is directly proportional to
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Thermostat Adjustment The thermostat controls the water temperature in the tank. Factory setting is 195 degrees F. This is the ideal temperature for brewing coffee. Water should never boil in the tank. If water is boiling in the tank, adjust the temperature appropriately. Standard Mechanical Thermostat: 1) Shut off power and unplug brewer. 2) Open cover, locate thermostat mounted on tank. (Refer to Figure B). 3) Turn the shaft counter clockwise to increase temperature, clockwise to decreas
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Weekly or Bi-Weekly, Depending on Use (P200 Only): 1) Fill Shuttle with one gallon of hot water. 2) Pour the recommended concentration of urn cleaner into the Shuttle liners (Excessive amounts of cleaner will attack the stainless steel). Urn cleaners that have been used successfully: DIP-IT, manufactured by Economics Laboratories, Inc. 4 Corporate Park Drive White Plains, NY 10604 OXYLITE, manufactured by Avril, Inc., Syndet Division 601 N. Third Street Reading, PA 19601 3) Scrub the liner inter
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Service The rest of this manual contains information to help the service person who is working on this equipment. This section has information on performing common service tasks. To Drain The Water Tank CAUTION: HOT LIQUIDS / BURN HAZARD WATER IN TANK IS VERY HOT. USE CAUTION WHEN DRAINING TANK. ACCIDENTAL SPILLS MAY RESULT IN SEVERE BURNS. 1) Shut off power to brewer. 2) Remove the top panel. 3) Remove the warmer shelf. 4) Pinch or clamp the tube from fill valve to tank (near tank entry on
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Troubleshooting: Filling, Heating, and Brewing Filling Problems The filling system consists of the following components: Liquid Level Control, located behind the brewer front panel. Liquid Level Probes, located on the tank top, secured by wing nut, under the top cover Fill Valve, located behind the front panel. Problem Possible Cause Service Check Remedy Fill valve not sealing Water entering tank Disassemble valve and clean out Overfilling properly. continuously, usually dirt. Valve may
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Troubleshooting: Filling, Heating, and Brewing (con’t.) Heating Problems The heating system consists of the following components: Thermostat, located on the tank or on the front of top control panel under top cover. Heating Element, located on top of tank under top cover. Problem Possible Cause Service Check Remedy Tank does not Thermostat faulty or Make sure thermostat Recalibrate thermostat. If no reme- heat. out of calibration. is turned on. dy or thermostat does not cycle, replace t
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Troubleshooting: Filling, Heating, and Brewing (con’t.) Brewing Problems The brewing system consists of the following components: Start and Stop switches, located on the front control panel. Brew Timer, located in the top control section under the top cover. Problem Possible Cause Service Check Remedy Brew volume too Timer out of ad- Compare timer setting Adjust timer. large or too small. justment. to factory setting chart. Pressure not ad- Check water flow before Clean or rinse strainer
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Exploded View for the P200-E ITEM DESCRIPTION PART # Page 11 P200/RAPS200 Brewers
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Exploded View for the P200 (G version only) ITEM DESCRIPTION PART # Page 12 P200/RAPS200 Brewers
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Exploded View for the RAPS200-E ITEM DESCRIPTION PART # Page 13 P200/RAPS200 Brewers
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Exploded View for the RAPS200 (G version only) ITEM DESCRIPTION PART # Page 14 P200/RAPS200 Brewers
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Rough-In Drawing for the P200-E Page 15 P200/RAPS200 Brewers
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Rough-In Drawing for the RAPS200-E Page 16 P200/RAPS200 Brewers
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Wiring Diagram for P200-E/RAPS200-E P200/RAPS200 Brewers Page 17
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WARRANTY for P200/RAPS200 Series EFFECTIVE MARCH 1, 1996 GENERAL WARRANTY INFORMATION Grindmaster maintains the highest standard of quality control in the manufacturing of American Metal Ware products. We use the finest components and materials, and employ quality engineering standards and tests. The P200E Brewer is warranted for a period of one year from date of shipment. This warranty will include parts and labor but will not cover transportation and shipping charges and will be limited to