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Model No. WESY49201
USER'S MANUAL
Serial No.
Write the serial number in the space
above for reference.
Serial Number Decal (Under Seat)
QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you
have questions, or find that there
are missing or damaged parts,
we will guarantee you complete
satisfaction through direct assis-
tance from our factory.
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DELAYS, PLEASE CALL DIRECT
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ci
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IMPORTANT PRECAUTIONS WARNING: To reduce the risk of serious injury, read the following important precau- tions before using the weight system. 1.Read all instructions in this manual and 14.Keep in your hands away from the assist the accompanying literature before using the upright when the assist arm is being used. weight system. Your hand could become pinched between the assist upright and the assist arm. 2.It is the responsibility of the owner to ensure that all users of the weight system are
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BEFORE YOU BEGIN ® Thank you for selecting the versatile CLUB WEIDER Department toll-free at 1-800-999-3756, Monday ® 16.6ST weight system. The CLUB WEIDER 16.6ST through Friday, 6 a.m. until 6 p.m. Mountain Time offers a selection of weight stations designed to devel- (excluding holidays). To help us assist you, please note op every major muscle group of the body. Whether the product model number and serial number before your goal is to tone your body, build dramatic muscle calling. The model n
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ASSEMBLY Before beginning assembly, carefully read the • As you assemble the weight system be sure that following information and instructions: all parts are oriented as shown in the drawings. • Place all parts of the weight system in a cleared • Tighten all parts as you assemble them, unless area and remove the packing materials; do not instructed to do otherwise. dispose of the packing materials until assembly is completed. THE FOLLOWING TOOLS (NOT INCLUDED) ARE REQUIRED FOR ASSEMBLY: • The
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2. Slide the Assist Upright (74) and the Leg 2 Press Upright (56) onto the indicated 5/16” x 27 2 1/2” Carriage Bolts (1) in the Stabilizer (5). The high side of the brackets on the Assist 27 Upright and Leg Press Upright should be on the side shown. Hand-tighten four 5/16” 87 Nylon Locknuts (3) onto the Carriage Bolts. High Sides Do not tighten the Nylon Locknuts yet. of Brackets 91 74 Press a 2” Square Inner Cap (27) into the Leg 56 Press Upright (56). Press a 2” Square Inner Cap into the Assi
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4. Press a 2” Square Inner Cap (27) into the end 11 4 113 55 of the Top Frame (55). Press a 1 3/4” Square 44 Inner Cap (44) into each end of the crossbar 8 on the Top Frame. Press two 1” Inner Caps 27 (113) into the top of the crossbar. 3 Attach the Top Frame (55) to the Assist Upright (74) and the Leg Press Upright (56) Crossbar 44 with two 5/16” x 2 3/4” Bolts (11) and two 5/16” Nylon Locknuts (3). 3 Attach the Top Frame (55) to the Front 11 Upright (42) with two 5/16” x 2 3/4” Bolts (11), tw
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7. Press a Weight Tube Bumper (64) into the 7 end of the Short Weight Tube (108). Insert the Holes Weight Tube into the front stack of Weights (25). Be sure that the pin on the Weight 62 Tube is sitting in the pin groove in the top Weight. Lubricate the inside of the holes in a Top Weight (65). Set the Top Weight onto the front stack of Weights (25). Insert both Long Weight Guides (62) into the stack of Weights. Be sure that the holes in the Weight Guides are at the top, as shown. 65 Lubricate P
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9. Attach the upper ends of the Short Weight 9 61 61 Guides (73) to the Top Frame (55) with a 5/16” 3 x 6” Bolt (60), two 1/2” x 3/4” Spacers (61), and 3 55 a 5/16” Nylon Locknut (3). 60 Attach the upper ends of the Long Weight Guides (62) to the Top Frame (55) in the same manner. 73 60 62 10. Locate and open the parts bag labeled 10 27 95 “ARM ASSEMBLY.” Welded Make sure there is a Bushing (98) in each side Tube of the Stabilizer (5). Press a 2” Square Inner Cap (27) into each end of the Leg Pr
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12. Press a 1” Round Inner Cap (49) into one of 12 44 49 the Press Arms (46). Press a 1 3/4” Square Inner Cap (44) into the Press Arm. Attach the Press Arm (46) to one side of the 46 Press Frame (17) with two 5/16” x 2 1/2” Bolts (22) and two 5/16” Nylon Locknuts (3). 22 Assemble the other Press Arm (46) in the same manner. 46 3 17 13. Identify the Right Arm (48) and the Left Arm 31 86 13 (47). Note the position of the welded bracket 50 on each Arm. Arm identification is very 31 important for st
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15. See the inset drawing. Attach the Military 15 32 Press Arm (84) to the Pivot Arm (101) with two 5/16” x 2 1/4” Bolts (33) and two 5/16” 49 32 Nylon Locknuts (3). 49 Press two 1 1/2” Square Inner Caps (32) into the Military Press Arm (84). Press two 1” Round Inner Caps (49) into the Military Press 21 Arm. 84 101 Attach the Pivot Arm (101) to the Assist Upright (74) with a 3/8” x 3 1/4” Bolt (67) and 67 a 3/8” Nylon Locknut (21). 74 56 33 101 84 3 16. Press two 1” x 2” Inner Caps (107) into th
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17. Attach the Left Pull-up Arm (75) and the Right 17 Pull-up Arm (77) to the Assist Upright (74) with two 5/16” x 2 3/4” Bolts (11) and two 74 75 80 5/16” Nylon Locknuts (3). Attach the Left Dip Arm (78) and the Right Dip 3 11 Arm (79) to the Assist Upright (74) with two 109 109 5/16” x 2 3/4” Bolts (11) and two 5/16” Nylon 77 109 Locknuts (3). Wet the end of the Left Pull-up Arm (75) with 3 soapy water. Slide a Long Handgrip (80) onto 11 80 the Left Pull-up Arm. 78 109 Slide a Long Handgrip (
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20. Wrap the High Cable (58) around a “V”-Pulley 20 (50). Attach the Pulley and a Long Cable Trap 86 (31) to the indicated bracket on the Front 31 Upright (42) with a 3/8” x 2 1/2” Bolt (86) and a 3/8” Nylon Locknut (21). Be sure that the 58 50 Long Cable Trap is positioned to hold the Cable in place. Bracket 42 21 21. Route the High Cable (58) around the “V”- 21 Pulley (50) on the Left Arm (47). Be sure that the Cable is in the groove of the Pulley 31 86 50 and that the Long Cable Trap (31) is
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24. See the inset drawing. Attach a 3 1/2” Pulley 24 (15) and a Cable Trap (66) to the upper hole in a Long “U”-Bracket (57) with a 3/8” x 2” Bolt 58 (12) and a 3/8” Nylon Locknut (21). Be sure that the Cable Trap is inside the Long “U”- 66 Bracket. Note: This may come pre-assem- 15 bled. 15 21 Route the High Cable (58) through the Long “U”-Bracket (57) and around the 3 1/2” Pulley 12 58 57 (15) shown in the inset drawing. Be sure that the Cable is in the groove of the Pulley and that the Cable
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27. Locate the Low Cable (23). Route the Low 27 Cable under the 3 1/2” Low Pulley (102). Be sure that the end of the Cable with the ball is on the indicated side of the Press Frame 21 (17) and that the Cable is between the 102 Pulley and the crossbar on the Press 23 Frame. Tighten the 3/8” Nylon Locknut (21) Ball and the 3/8” x 3 3/4” Bolt (not shown). 17 Crossbar 28. Route the Low Cable (23) around the 3 1/2” 23 28 15 Pulley (15) attached to the lower hole in the Front Upright (42). See the ins
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31. Attach the end of the Low Cable (23) to the 31 Long “U”-Bracket (57) with a 1/4” Nylon Locknut (2) and a 1/4” Washer (10). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable so only a couple of threads are 57 showing above the Nylon Locknut, as 2 shown in the inset drawing. 2 10 10 23 57 23 32. Attach the High Cable (58) to a Small “U”- 32 Bracket (71) with a 1/4” Nylon Locknut (2) and a 1/4” Washer (10). Do not completely tight- en the Nylon Locknut
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34. Wrap the Military Press Cable (72) around a 34 “V”-Pulley (50). Attach the Pulley to the Top Frame (55) with a 3/8” x 2 1/2” Bolt (86) and a 55 3/8” Nylon Locknut (21). 50 Wrap the Military Press Cable (72) around a 21 3 1/2” Pulley (15). Attach the Pulley to the 86 indicated bracket on the Assist Arm (105) with 72 a 3/8” x 1 3/4” Bolt (76) and a 3/8” Nylon Locknut (21). Be sure that the Cable is between the Pulley and the Assist Arm and that the Cable and Pulley move smoothly. 21 76 15 Br
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36. Slide a 5/16” Washer (8) onto a 5/16” x 2 3/4” 36 Bolt (11). Insert the Bolt through the indicated hole in the Pivot Arm (101). The Bolt must be inserted from the side shown. Fully tight- en a 5/16” Nylon Jamnut (93) onto the Bolt. 21 93 Wrap the Military Press Cable (72) around a 3 1/2” Pulley (15). Attach the Pulley and a 9 Cable Trap (66) to the Pivot Arm (101) with the 3/8” x 3 3/4” Bolt (88), a 3/8” Washer (9), and a 3/8” Nylon Locknut (21). Be sure that 8 the Pulley is on the side sho
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38. Locate the Leg Press Cable (99). Attach the 38 end of the Leg Press Cable to the Long “U”- 2 Bracket (57) with a 1/4” Nylon Locknut (2) and a 1/4” Washer (10). Do not completely tight- en the Nylon Locknut. It should be thread- ed onto the end of the Cable only a couple of turns, as shown in the inset drawing. 10 57 Wrap the Leg Press Cable (99) around a 3 1/2” Pulley (15). Attach the Pulley to the Leg Press Upright (56) with the 3/8” x 3 3/4” Bolt (88), a 3/8” Washer (9), and a 3/8” Nylon 9
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40. Locate and open the parts bag labeled 40 “SEAT ASSEMBLY.” Insert a 1/4” x 2 1/2” Carriage Bolt (92) through the center hole in a Seat Plate (37). 85 Attach the Seat Plate to the Rear Backrest (85) with two 1/4” x 3/4” Screws (18). 56 Insert the 1/4” x 2 1/2” Carriage Bolt (92) through the indicated hole in the Leg Press Upright (56). Tighten a 1/4” Nylon Locknut (2) with a 1/4” Washer (10) onto the Carriage Bolt. Attach the top of the Rear Backrest (85) to the Leg Press Upright with a 1/4” x
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43. Attach the Front Backrest (41) to the Front 43 42 Upright (42) with two 1/4” x 2 1/2” Screws (43) and two 1/4” Washers (10). The Backrest must be oriented as shown. 41 10 43 Thick End 44. Press a 1 1/2” Square Inner Cap (32) into the 44 Front Seat Frame (36). 13 Insert a 1/4” x 2” Carriage Bolt (38) through the center hole in the Seat Plate (37). Attach the Seat Plate to the Seat (13) with two 1/4” x 38 3/4” Screws (18). 37 32 Insert the 1/4” x 2” Carriage Bolt (38) through 18 the indicate
